KIA SPORTAGE 2006-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Generation: Second Generation (JE/KM) Codes Platform Code: JE/KM 👋 Introduction Market Position Segment: Compact Crossover SUV Value Proposition: Affordable, practical, and...

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标签: 2006 2007 2008 Car Cars Kia Misc SPORTAGE

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Model Generation:

Second Generation (JE/KM)

Codes

Platform Code:

JE/KM

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Value Proposition:

Affordable, practical, and capable SUV offering good value for its class.

Competitive Analysis

Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail, Hyundai Tucson

Key Features

Design:

Rugged yet stylish SUV appearance, available in 2WD and AWD configurations.

Interior:

Spacious interior for its class, good cargo capacity, comfortable seating.

Performance:

Balanced ride and handling, adequate power from available engines for everyday driving.

📋 Manual Details

Coverage Areas

Vehicle Years:

2006, 2007, 2008

Regions Covered:

North America, Global Markets (specifications may vary by region)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.0L Theta II, 2.7L Delta), Transmission (5-speed Manual, 4-speed Automatic), Drivetrain (FWD, AWD)

Chassis:

Suspension (Front MacPherson Strut, Rear Multi-link), Steering (Power Rack and Pinion), Brakes (Front Disc, Rear Disc/Drum), Wheels and Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio System, Climate Control, Instrument Cluster, Power Accessories, SRS (Airbag) System, Anti-theft System

Body:

Exterior Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, Glass, Seals

Procedures Included

Maintenance:

Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad/rotor service, tire rotation

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit diagrams, component testing procedures

Repair:

Engine component repair/replacement (e.g., head gasket, timing belt), transmission overhaul, brake system repair, suspension component replacement, electrical component repair

Installation:

Component installation procedures (e.g., starter, alternator, sensors), accessory installation

Technical Depth

Depth:

Comprehensive: Covers basic maintenance, detailed diagnostics, and full mechanical/electrical system overhauls. Suitable for professional mechanics and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Print Quality

Scalability:

High-resolution images and diagrams allow for significant zoom for detailed component viewing and printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Features

Searchability:

Fully searchable text content for quick access to information.

Printability:

Individual pages or sections can be printed as needed.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

G4GC (2.0L DOHC)

Engine Type 1:

Inline 4-cylinder

Displacement 1:

1998 cc (2.0 Liters)

Bore X Stroke 1:

82.0 mm x 93.5 mm

Compression Ratio 1:

10.1:1

Horsepower 1:

139 hp @ 6000 rpm (approx.)

Torque 1:

136 lb-ft @ 4500 rpm (approx.)

Secondary Engine

Engine Code 2:

G6BA (2.7L DOHC V6)

Engine Type 2:

Displacement 2:

2656 cc (2.7 Liters)

Bore X Stroke 2:

86.7 mm x 75.0 mm

Compression Ratio 2:

10.0:1

Horsepower 2:

173 hp @ 6000 rpm (approx.)

Torque 2:

175 lb-ft @ 4000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Management

ECU/ECM controlled (specific part number varies)

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual (M5CF1/M5AF3)

Optional

Transmission Type 2:

4-Speed Automatic (45RFE / H-MATIC)

Features

AWD System:

Electronically controlled Active All-Wheel Drive (AWD) with lock mode

Fluid Specs

Automatic Transmission Fluid:

SPII-ATF (Kia Genuine ATF or equivalent like Dexron III/Mercon)

Fluid Capacity

Automatic Transmission Capacity:

Approx. 7.3 liters (7.7 US Quarts) for initial fill

Gear Ratios

Manual Transmission 1St Gear:

3.960 (M5CF1)

Automatic Transmission 1St Gear:

2.832 (45RFE)

📐 Dimensions

Exterior

Length:

4350 mm (171.3 in)

Width:

1820 mm (71.7 in)

Height:

1705 mm (67.1 in)

Wheelbase:

2630 mm (103.5 in)

Ground Clearance:

Approx. 190 mm (7.5 in)

Interior

Passenger Volume:

Approx. 2760 liters (97.5 cu ft)

Cargo

Cargo Volume Seats Up:

Approx. 667 liters (23.5 cu ft)

Cargo Volume Seats Down:

Approx. 1954 liters (69.0 cu ft)

Weights

Curb Weight 2Wd:

Approx. 1560 kg (3439 lbs)

Curb Weight AWD:

Approx. 1650 kg (3638 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2100 kg (4630 lbs)

Towing Capacity:

1000 kg (2200 lbs) (when properly equipped with trailer brakes)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (5-star rating for 2008 model year)

NHTSA Frontal Impact Passenger:

Good (5-star rating for 2008 model year)

IIHS Frontal Offset:

Good (for 2008 model year)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available Traction Control System (TCS)

Available Electronic Stability Control (ESC) on some trims/models.

Passive Features

Airbags:

Frontal airbags (driver and passenger), available front side-impact airbags, available side curtain airbags

Seatbelts:

3-point seatbelts with pretensioners and load limiters in all seating positions, LATCH child seat anchor system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system with 4 or 6 speakers. Optional Infinity premium audio system with subwoofer on higher trims.

Optional Navigation:

Available integrated navigation system on select higher trims, often DVD-based.

Driver Assistance

Cruise Control:

Standard cruise control

Rear Parking Sensors:

Available rear parking assist sensors

Connectivity

Auxiliary Input:

Available auxiliary audio input jack

Comfort Features

Climate Control:

Manual air conditioning standard, optional automatic climate control on higher trims.

Power Accessories:

Power windows, power door locks, power mirrors standard on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Every 5,000 - 7,500 miles or 6 months (whichever comes first), depending on driving conditions. Refer to manual for specific recommendation.

Engine Oil Filter Replacement:

Replace with each oil change.

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plug Replacement 2.0L:

Approx. 100,000 miles (use Iridium type spark plugs)

Spark Plug Replacement 2.7L V6:

Approx. 100,000 miles (use Iridium type spark plugs)

Timing Belt Replacement:

This engine utilizes a Timing Chain, not a belt, therefore no replacement is scheduled under normal maintenance.

Fluid Specifications

Engine Oil Specification:

SAE 5W-20 API SM or higher (or SAE 5W-30 for severe conditions). Check Owner's Manual for exact specification.

Engine Oil Capacity 2.0L:

Approx. 4.5 liters (4.8 US Quarts)

Engine Oil Capacity 2.7L V6:

Approx. 4.7 liters (5.0 US Quarts)

Coolant:

Ethylene Glycol based coolant, Kia Super Long Life Coolant (PS800) or equivalent (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Power Steering Fluid:

Kia Genuine Power Steering Fluid or equivalent ATF (check manual)

Known Issues

Engine Potential Issues:

Minor oil leaks from valve cover gasket or oil pan gasket. Some instances of catalytic converter failure reported.

Transmission Potential Issues:

Occasional rough shifting or transmission solenoid issues in automatic transmissions. Clutch wear in manual transmissions.

Suspension Potential Issues:

Worn control arm bushings or ball joints leading to noise or alignment issues. Strut wear.

Electrical Potential Issues:

Window regulator failures, HVAC blower motor issues, occasional sensor failures (e.g., crankshaft position sensor).

Body Potential Issues:

Rust accumulation in wheel wells, rocker panels, and rear quarter panels, particularly in corrosive climates.

Brake Specifications

Front Brakes:

Ventilated Disc

Rear Brakes:

Disc (on most models) or Drum (on some base models)

Tire Size

Standard Tire Size:

215/65R16 (most models), 235/60R17 (higher trims/optional)

Wheel Bolt Pattern

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Specifications

Wheel Offset:

ET+45 to ET+50 (typical)

📚 Vehicle History

Brand Heritage

Brand Focus:

Kia, a South Korean manufacturer, has grown from a producer of trucks and buses to a global automotive player known for value and reliability.

Model Evolution

First Generation Launch:

The first generation Sportage was introduced in 1993 as a compact SUV.

Second Generation Launch:

The second generation (JE/KM) Sportage was launched in 2004 globally, and for the 2005 model year in North America, featuring a larger, more car-like unibody platform.

Facelift:

A significant facelift occurred for the 2008 model year, introducing updated styling, revised interior features, and powertrain enhancements.

Production

Production Period:

2004-2010 (Second Generation)

Production Locations

Assembly Plants:

Gwangmyeong, South Korea; Mexico; Russia; Ukraine

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved good ratings in IIHS frontal offset crash tests for the 2008 model year.

Value Awards:

Often cited by automotive reviewers for its competitive pricing and value proposition within the compact SUV segment.