🏷️ Basic Information

Make:

Kia

Model:

Sportage

Generation Code:

KM

Year:

2005

Engine Variant:

2.7L DOHC V6

Engine Code:

G6BA

👋 Introduction

Segment:

Compact SUV

Target Audience:

DIY mechanics, independent repair shops, owners seeking in-depth knowledge

Competitors 2005:

Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson

Vehicle Appeal:

Affordable SUV with decent capability and distinctive styling for its era

Manual Value Proposition:

Empowers owners to perform complex repairs and maintenance, saving on dealership costs

📋 Manual Details

Primary Coverage:

Complete factory service and repair

Diagnostic Coverage:

Extensive troubleshooting and diagnostic procedures

Maintenance Coverage:

Scheduled maintenance, routine checks, and fluid services

Repair Coverage:

Detailed step-by-step repair instructions for all major systems

Electrical Coverage:

Wiring diagrams, component testing, and electrical system diagnostics

Body Coverage:

Body panel removal/installation, collision repair, interior trim

Estimated Pages:

1500+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF)

Searchability:

Searchable text content

Print Quality:

High-resolution, clear diagrams and text

Accessibility:

Viewable on multiple devices (PC, tablet, smartphone)

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, cylinder head, pistons, crankshaft, timing components

Engine Management:

Fuel injection, ignition system, emissions control, sensors, ECU diagnostics

Transmission Manual:

Clutch, gearbox overhaul, shift mechanism

Transmission Automatic:

ATF change, valve body, torque converter, solenoids, transmission control module (TCM)

Drivetrain:

Front axle, rear axle, differentials, driveshafts, CV joints, transfer case (if applicable)

Suspension:

Front suspension (McPherson strut, control arms), rear suspension (multi-link), shock absorbers, springs

Steering:

Power steering system, steering rack, tie rods, steering column

Brakes:

Hydraulic system, ABS, EBD, brake pads, rotors, calipers, bleeding procedures

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel tank, evaporative emission control (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, O2 sensors

HVAC:

Air conditioning, heating, ventilation, blower motor, refrigerant system

Electrical System:

Battery, alternator, starter motor, lighting, power windows, central locking

Body And Trim:

Door panels, dashboard, headliner, exterior trim, bumpers

Safety Systems:

Airbag system, seatbelt pretensioners

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter replacement, fluid checks

Component Replacement:

Detailed instructions for replacing all major and minor components

Troubleshooting:

Symptom-based diagnostics, fault code interpretation, common problem solutions

Rebuilding Procedures:

Complete overhaul procedures for engine and transmission

Calibration And Adjustment:

Wheel alignment, headlight aiming, throttle body cleaning/calibration

Wiring Harness Repair:

Locating and repairing damaged wires, connector servicing

Torque Specifications:

Critical torque values for all fasteners

Depth:

Comprehensive, from basic maintenance to full rebuilds

Diagnostic Tools:

Information on using OBD-II scanners and specialized Kia diagnostic tools

Diagrams Quality:

High-quality, detailed, and clear exploded view diagrams

Schematics:

Detailed electrical schematics for all systems

📊 Manual Specifications

Type:

PDF

Resolution:

300 DPI (typical for high-quality PDFs)

Binding:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

DOHC V6

Displacement:

2.7 Liters (2656 cc)

Bore X Stroke:

86.7 mm x 75.0 mm

Compression Ratio:

9.8:1

Horsepower:

173 hp @ 6000 rpm

Torque:

178 lb-ft @ 4000 rpm

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (can use higher)

Valvetrain:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder

Engine Mounting:

Transverse, front-mounted

Timing System:

Timing Belt (Service interval typically 60,000 miles or 5 years)

🔧 Transmission

Transmission Type:

5-Speed Manual (common, though automatic was more prevalent)

Transmission Type:

4-Speed Automatic (likely more common with the V6)

Drivetrain Options:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)

Automatic Transmission Fluid:

Kia ATF SP-III or equivalent

Automatic Transmission Capacity:

Approx. 7.6 Liters (16.1 US Pints) for a complete refill

📐 Dimensions

Length:

Approx. 174.0 inches (4420 mm)

Width:

Approx. 70.1 inches (1780 mm)

Height:

Approx. 66.1 inches (1680 mm)

Wheelbase:

Approx. 103.1 inches (2619 mm)

Curb Weight:

Approx. 3550 - 3800 lbs (1610 - 1725 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4850 lbs (2200 kg)

Cargo Volume Seats Up:

Approx. 24.3 cu ft (688 L)

Cargo Volume Seats Down:

Approx. 66.3 cu ft (1877 L)

🛡️ Safety Features

NHTSA Front Impact:

4-star (Driver), 5-star (Passenger) - Representative for the generation

IIHS Side Impact:

Acceptable - Representative for the generation

ABS:

Standard Anti-lock Braking System

Ebd:

Standard Electronic Brakeforce Distribution

Traction Control:

Available Traction Control System (TCS)

Airbags:

Front driver and passenger airbags, available side curtain airbags

Seatbelts:

Three-point seatbelts with pretensioners and load limiters

💡 Technology Features

Head Unit Options:

Factory AM/FM/CD player, optional premium audio systems

Connectivity:

Auxiliary input jack (on some models/trims)

Cruise Control:

Standard on most trims

Parking Assist:

Rear parking sensors available on higher trims

Climate Control:

Manual A/C and heating, optional automatic climate control

Power Features:

Power windows, power door locks, power mirrors

🔧 Maintenance

Engine Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Engine Oil Filter:

Replace with every oil change

Engine Air Filter:

Every 15,000 miles (24,000 km)

Cabin Air Filter:

Every 15,000 miles (24,000 km)

Spark Plugs:

Every 100,000 miles (160,000 km) (if using Iridium plugs as specified)

Timing Belt:

Every 60,000 miles (96,000 km) or 5 years

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Brake Fluid Flush:

Every 30,000 miles (48,000 km) or 2 years

Engine Oil Type:

API SN or higher, SAE 5W-30 recommended

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change

Coolant Type:

Asian Blue Long Life Coolant (or equivalent HOAT coolant)

Power Steering Fluid:

Kia Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF

Brake Fluid Type:

DOT 3 or DOT 4

Common Issues V6:

Timing belt failure (if not replaced per schedule), oil leaks from valve covers or oil pan, occasional HVAC blower motor issues, potential for wheel bearing wear

Oil Filter Example:

Mann-Filter W 940/24, Kia 26300-35503 (verify based on specific engine build)

Air Filter Example:

Fram CA8777, Kia 28113-2X000 (verify based on specific engine build)

Timing Belt Kit Example:

Gates TCKWP1 (includes belt, tensioner, idler, water pump - highly recommended to replace as a kit)

📚 Vehicle History

Brand Origin:

South Korean automotive manufacturer, known for value and improving quality

Generation 2 Km:

The KM generation (2004-2009) represented a significant redesign from the first generation Sportage, offering more refined styling and improved dynamics, including the introduction of the V6 engine option.

Manufacturing Location:

South Korea

Production Years:

2004-2009 (for the KM generation)

🏆 Awards & Recognition

Industry Awards:

While specific major awards for the 2005 Sportage are not widely cited, it was generally recognized as a value-oriented offering in its segment, contributing to Kia's growing market presence.

Consumer Reports Reliability:

Varied; some years and components showed average to below-average reliability, highlighting the importance of diligent maintenance and the detailed guidance provided in this manual.