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KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC Engines Manual

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Basic Information Identification Make: Kia Model: Sportage Model Code: SL Year: 2016 Generation Generation Designation: Third Generation (SL) Codes Engine Code 1: 2.0 T-GDI (Theta II) Engine Code 2: 2.4...
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KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC Engines Manual
Basic Information
Identification
Make: Kia
Model: Sportage
Model Code: SL
Year: 2016
Generation
Generation Designation: Third Generation (SL)
Codes
Engine Code 1: 2.0 T-GDI (Theta II)
Engine Code 2: 2.4 DOHC (Theta II)
Introduction
Market Position
Segment: Compact Crossover SUV
Key Competitors 2016: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Mazda CX-5, Hyundai Tucson
Competitive Analysis
Sportage Strengths: Stylish design, strong value proposition, available turbocharged engine, good warranty.
Sportage Weaknesses: Less refined ride compared to some rivals, interior materials could be better in base trims, fuel economy can lag.
Key Features
Design Philosophy: Kia's 'Tiger Nose' grille design, flowing lines, practical yet sporty SUV styling.
Available Powertrains: Focus on 2.0 T-GDI and 2.4 DOHC engines, highlighting performance and efficiency.
Cabin Experience: User-friendly dashboard layout, comfortable seating, good visibility.
Manual Details
Coverage Areas
Geographic Market: Global (specific variations may apply based on regional models covered in the manual)
Language: English
Manual Type: Factory Service and Repair Manual
Page Count
Estimated Page Count: Extensive, likely over 1500 pages (typical for comprehensive factory service manuals)
Format
Digital Format: PDF (Searchable text, high-quality diagrams)
Manual Coverage
Systems Covered
Engine Mechanical: Detailed diagnostics, disassembly, inspection, repair, and reassembly of the 2.0 T-GDI and 2.4 DOHC Theta II engines, including cylinder head, block, crankshaft, pistons, connecting rods, valvetrain.
Engine Management: Fuel injection, ignition system, emissions control, engine sensors and actuators, ECM diagnostics, wiring diagrams.
Transmission Manual: Repair and overhaul of the manual transmission, clutch system, gear shift mechanism.
Transmission Automatic: Diagnostics, fluid service, and internal component repair of the automatic transmission (if applicable to the specific models covered).
Drivetrain AWD: Service and repair of the All-Wheel Drive system, including transfer case, propeller shaft, and rear differential.
Brakes: Hydraulic system, ABS, ESC, brake pad/rotor replacement, caliper service, bleeding procedures.
Suspension: Front and rear suspension components, struts, shocks, control arms, wheel bearings, alignment specifications.
Steering: Power steering system (hydraulic or electric), steering rack, column, tie rod ends.
Electrical System: Battery, charging system, starter motor, lighting systems, power windows, mirrors, locks, fuses, relays, wiring diagrams.
Climate Control: HVAC system, A/C compressor, refrigerant servicing, heater core, climate control module.
Body Exterior: Body panel removal and installation, door mechanisms, bumpers, glass, trim components.
Body Interior: Dashboard removal, seat components, upholstery, interior trim panels, airbags (service precautions).
Chassis: Frame construction, subframes, mounting points.
Procedures Included
Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Troubleshooting: Diagnostic procedures for common and complex faults across all vehicle systems, symptom-based troubleshooting guides.
Component Repair: Step-by-step instructions for repairing or replacing major and minor components (e.g., engine rebuild, transmission overhaul, brake caliper replacement).
Diagnostics: On-Board Diagnostics (OBD-II) information, DTC (Diagnostic Trouble Code) interpretation, specific diagnostic strategies for various modules.
Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits, aiding in fault diagnosis and repair.
Torque Specifications: Precise torque values for all fasteners during assembly and disassembly to ensure proper component seating and prevent damage.
Technical Depth
Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
Manual Specifications
File Format
File Type: PDF
Searchability: Full text searchable
Printability: Printable pages
Print Quality
Diagram Quality: Top quality diagrams and instructions
Binding Type
Binding: Not applicable (Digital Format)
Paper Type
Paper Quality: Not applicable (Digital Format)
Engine Specifications
Primary Engine
Engine 1 Name: 2.0L Theta II T-GDI
Engine 1 Configuration: Inline-4, Turbocharged Gasoline Direct Injection
Engine 1 Displacement: 1998 cc (2.0 Liters)
Engine 1 Bore X Stroke: 86.0 mm x 86.0 mm
Engine 1 Compression Ratio: 9.5:1
Engine 1 Horsepower Hp: 261 hp @ 6000 rpm (approx.)
Engine 1 Torque Lb Ft: 269 lb-ft @ 1750-4500 rpm (approx.)
Engine 2 Name: 2.4L Theta II DOHC
Engine 2 Configuration: Inline-4, DOHC (Dual Overhead Camshafts), Multi-Point Fuel Injection (MPI)
Engine 2 Displacement: 2359 cc (2.4 Liters)
Engine 2 Bore X Stroke: 88.0 mm x 97.0 mm
Engine 2 Compression Ratio: 10.5:1
Engine 2 Horsepower Hp: 182 hp @ 6000 rpm (approx.)
Engine 2 Torque Lb Ft: 177 lb-ft @ 4000 rpm (approx.)
Performance
Engine 1 Fuel Type: Unleaded gasoline (premium recommended for optimal performance)
Engine 2 Fuel Type: Unleaded gasoline
Fuel System
Engine 1 Fuel Delivery: Direct Injection (GDI)
Engine 2 Fuel Delivery: Multi-Point Injection (MPI)
Fuel Tank Capacity: 62 liters (16.4 gallons)
Transmission
Standard
Transmission Type Standard: 6-speed manual transmission (likely standard on base 2.4L models)
Optional
Transmission Type Optional: 6-speed automatic transmission with Sportmatic shifter (likely standard on T-GDI and optional on 2.4L)
Features
Drive Type Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Automatic Transmission Features: Lock-up torque converter, adaptive shift control.
Dimensions
Exterior
Length: 4440 mm (174.8 in)
Width: 1800 mm (70.9 in)
Height: 1645 mm (64.8 in) / 1655 mm (65.2 in) with roof rails
Wheelbase: 2640 mm (103.9 in)
Ground Clearance: Approximately 190 mm (7.5 in)
Cargo
Cargo Volume Seats Up: Approx. 564 liters (19.9 cu ft)
Cargo Volume Seats Down: Approx. 1545 liters (54.6 cu ft)
Weights
Curb Weight Range: Approx. 1560 - 1750 kg (3439 - 3858 lbs) depending on engine and drivetrain
Gross Vehicle Weight Rating Gvwr: Approx. 2150 - 2300 kg (4740 - 5071 lbs)
Towing Capacity: Up to 1200 kg (2645 lbs) with trailer brakes (check specific market regulations and vehicle configuration)
Safety Features
Ratings
NHTSA Overall Rating: 4-Star (2016 model, likely for FWD variants; AWD configurations may vary slightly)
IIHS Top Safety Pick: Good ratings in most crashworthiness tests, but specific Top Safety Pick awards depend on optional equipment and year.
Active Features
Electronic Stability Control Esc: Standard
Traction Control System TCS: Standard
Anti-Lock Braking System ABS: Standard
Electronic Brake-Force Distribution Ebdf: Standard
Brake Assist System Bas: Standard
Passive Features
Airbags Standard: Front airbags, front side-impact airbags, side-curtain airbags (front and rear).
Seatbelts: 3-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system.
Technology Features
Infotainment
Infotainment System: UVO infotainment system available on higher trims, featuring touchscreen display, AM/FM/CD/MP3 player, SiriusXM Satellite Radio, USB/auxiliary input jacks.
Navigation: Optional navigation system with voice recognition.
Audio System: Available premium audio system (e.g., Infinity branded) with subwoofer.
Driver Assistance
Rearview Camera: Standard on most trims or part of option packages.
Parking Sensors: Available rear parking sensors.
Blind-Spot Monitoring: Optional available on higher trims.
Rear Cross-Traffic Alert: Optional available on higher trims.
Keyless Entry Start: Available smart key with push-button start.
Connectivity
Bluetooth: Standard Bluetooth wireless technology for hands-free calling and audio streaming.
Smartphone Integration: No native Apple CarPlay or Android Auto on this generation; relies on Bluetooth for basic smartphone functions.
Maintenance
Service Intervals
Oil Change Interval: Every 10,000 km (6,000 miles) or 12 months, whichever comes first (normal driving conditions; refer to manual for severe conditions).
Air Filter Replacement: Every 20,000 km (12,000 miles) or 24 months.
Cabin Air Filter Replacement: Every 20,000 km (12,000 miles) or 24 months.
Spark Plug Replacement 2.4L: Every 100,000 km (60,000 miles) - iridium type plugs.
Spark Plug Replacement 2.0L T-Gdi: Every 100,000 km (60,000 miles) - iridium type plugs.
Engine Coolant Replacement: Initial replacement at 160,000 km (100,000 miles), then every 80,000 km (50,000 miles) thereafter.
Transmission Fluid Automatic: Inspect every 40,000 km (24,000 miles), replace as needed or at manufacturer's recommended interval (typically around 100,000 km/60,000 miles).
Transmission Fluid Manual: Inspect, replace if necessary or at manufacturer's recommended interval (often at higher mileages).
Fluid Specifications
Engine Oil 2.0L T-Gdi: SAE 0W-30, API SN or higher, ILSAC GF-5, ACEA A5/B5, or Kia approved synthetic oil. Capacity: Approx. 4.7 liters (5.0 US quarts).
Engine Oil 2.4L DOHc: SAE 5W-30, API SN or higher, ILSAC GF-5, ACEA A5/B5, or Kia approved synthetic oil. Capacity: Approx. 4.7 liters (5.0 US quarts).
Automatic Transmission Fluid: Kia SP-IV (or equivalent specifications). Capacity varies by service type (drain/fill approx. 4.5-5.0 liters).
Manual Transmission Fluid: GL-4 gear oil, viscosity SAE 75W-90. Capacity: Approx. 2.0-2.2 liters.
Coolant: Ethylene glycol based coolant, HOAT (Hybrid Organic Acid Technology) type, pre-diluted. Kia genuine coolant or equivalent meeting specification MS591-08. Capacity: Approx. 7.5 liters.
Brake Fluid: DOT 3 or DOT 4 brake fluid.
Known Issues
Engine 2.0T Potential Concerns: Reports of oil consumption issues, particularly in earlier production runs. Potential for turbocharger issues if maintenance is neglected. Carbon buildup in direct injection engines.
Transmission Automatic Potential Concerns: Some owners report occasional harsh shifting or hesitation. Regular fluid changes are critical.
Suspension Potential Concerns: Premature wear of front struts or bushings can occur with high mileage or rough road usage.
Electrical Potential Concerns: Infrequent reports of minor electrical gremlins, such as faulty sensors or interior light issues.
Vehicle History
Brand Heritage
Kia Founding: Founded in 1944, initially as a manufacturer of steel tubing and bicycle parts.
Kia Automotive Entry: Began producing motorcycles in 1957 and trucks in 1962, entering the passenger car market in the 1970s.
Model Evolution
Sportage Introduction Year: First generation Sportage launched in 1993.
Sportage Generation Sl Introduction: The SL generation (as covered by this manual) was introduced for the 2011 model year and received a facelift for 2014.
Sl Generation Key Updates 2016: The 2016 model year primarily represents the facelifted version of the third generation, with minor styling tweaks and potential feature packaging adjustments.
Production
Sl Generation Production Period: 2011-2016
Sl Generation Production Locations: Key assembly plants included Gwangmyeong, South Korea; Zilina, Slovakia; and additional plants through joint ventures in China and Algeria.
Awards & Recognition
Recognitions
Kbb Best Buy Award: The Sportage has historically been recognized by Kelley Blue Book for its value and segment competitiveness, though specific 'Best Buy' awards may vary by year and category.
Consumer Reports Ratings: Typically receives average to above-average ratings for predicted reliability and owner satisfaction, depending on specific model year and engine. The 2.0 T-GDI engine's reliability can be a point of variance in reviews.
Certifications
Epa Fuel Economy City 2.4L FWD Auto: Approx. 20 MPG
Epa Fuel Economy Highway 2.4L FWD Auto: Approx. 27 MPG
Epa Fuel Economy City 2.0T AWD Auto: Approx. 19 MPG
Epa Fuel Economy Highway 2.0T AWD Auto: Approx. 25 MPG
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