🏷️ Basic Information

Make:

KTM

Model:

1190 Adventure R

Year:

2016

Product Type:

Service Repair Manual

👋 Introduction

Segment:

Large-displacement adventure touring motorcycle, positioned for off-road capability and long-distance touring.

Competitors:

BMW R1200GS, Yamaha Super Ténéré, Honda Africa Twin, Triumph Tiger Explorer.

Adventure Focus:

Designed with ruggedness and off-road prowess in mind, featuring longer travel suspension and wire-spoke wheels.

Engine Type:

Powerful V-twin engine derived from the LC8 platform, known for strong torque and broad power delivery.

Electronics:

Advanced rider aids including switchable ABS and traction control (MTC - Motorcycle Traction Control).

📋 Manual Details

Coverage Scope:

Comprehensive service and repair procedures for the 2016 KTM 1190 Adventure R.

Total Pages:

Approximately 650+

Type:

Workshop Manual / Service Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Service:

Detailed disassembly, inspection, repair, and reassembly of the V-twin engine, including valve adjustments, piston ring replacement, and cylinder head service.

Fuel System:

Fuel injection system, injectors, fuel pump, throttle bodies, ECU diagnostics, and fuel tank servicing.

Cooling System:

Radiator, cooling fan, water pump, coolant hoses, thermostat, and fluid flush procedures.

Exhaust System:

Exhaust headers, catalytic converter, muffler, and lambda sensors.

Transmission And Clutch:

Clutch operation, gearbox disassembly and reassembly, gear shift mechanism, and lubrication.

Chassis And Suspension:

Frame inspection, swingarm, linkage, front forks (WP USD Apex 48), rear shock absorber (WP Monoshock with PDS), and suspension adjustments.

Brakes:

Brake system hydraulics, front twin 300mm discs with Brembo radial four-piston calipers, rear 260mm disc with Brembo two-piston caliper, ABS system diagnostics and bleeding procedures.

Electrical System:

Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, instrumentation, and sensor diagnostics.

Wheel And Tires:

Spoked wheels, tire replacement, wheel bearing maintenance, and tire pressure recommendations.

Bodywork And Fairings:

Fairing removal and installation, seat, fuel tank cover, and body panel repair.

Routine Maintenance:

Oil changes, filter replacements (oil and air), chain adjustment, lubrication points, and general inspection.

Troubleshooting Guides:

Diagnostic procedures for common issues, error code interpretation, and fault finding.

Component Overhaul:

Detailed steps for rebuilding major components like the engine, transmission, and suspension forks.

Electrical Diagnostics:

Step-by-step troubleshooting for electrical faults, including testing of sensors, actuators, and wiring harnesses.

Suspension Setup:

Guidance on adjusting suspension settings for various riding conditions and rider preferences.

Torque Specifications:

Precise torque values for all critical fasteners and bolts.

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers from basic maintenance to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Type:

PDF

Resolution:

High-resolution, optimized for clear viewing and printing of diagrams and text.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

Text Search:

Fully searchable text for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

V-twin, four-stroke, liquid-cooled

Displacement:

1195 cc

Bore X Stroke:

105 mm x 69 mm

Compression Ratio:

12.5:1

Valve Train:

DOHC, four valves per cylinder

Horsepower:

150 hp (112 kW) @ 9,000 rpm

Torque:

125 Nm (92 lb-ft) @ 6,500 rpm

Fuel Delivery:

Electronic fuel injection (Keihin EFI) with dual throttle bodies

Fuel Type:

Unleaded gasoline (min. 91 octane recommended)

Oil Type:

KTM recommends Motorex Power Synt 4T 10W-50

Oil Capacity:

Approx. 3.4 liters (without filter change), 3.6 liters (with filter change)

🔧 Transmission

Transmission Type:

6-speed, claw-shifted

Clutch Type:

Wet multi-disc clutch, hydraulically operated

Slipper Clutch:

Equipped with a slipper clutch to reduce engine braking under deceleration.

📐 Dimensions

Length:

2215 mm (87.2 in)

Width:

900 mm (35.4 in) (excluding mirrors)

Height:

1410 mm (55.5 in) (approx. at handlebar)

Seat Height:

Adjustable: 890 mm (35.0 in) / 910 mm (35.8 in)

Wheelbase:

1580 mm (62.2 in)

Dry Weight:

207 kg (456.3 lbs)

Curb Weight:

Approx. 230 kg (507 lbs) (with all fluids)

Max Load:

465 kg (1025 lbs)

Luggage Capacity:

Designed for integrated pannier mounts (panniers sold separately). Tank bag and tail bag options available.

🛡️ Safety Features

ABS:

Bosch 9M+ dual-channel ABS with cornering function (switchable).

Traction Control:

KTM MTC (Motorcycle Traction Control) with multiple modes (switchable).

Ride Modes:

Adjustable ride modes influencing throttle response and MTC intervention.

Lighting:

LED daytime running lights, halogen headlight.

Handguards:

Integrated handguards for wind and debris protection.

💡 Technology Features

Dashboard:

Multi-function LCD display with analogue tachometer, providing information on speed, RPM, gear selection, fuel level, temperature, trip meters, and MTC/ABS settings.

Rider Aids:

ABS, MTC (Traction Control), Ride Modes.

Accessory Ports:

12V power socket for charging accessories.

Headlight Type:

Halogen headlight with LED daytime running lights.

🔧 Maintenance

Oil Change:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first.

Valve Check:

Every 10,000 km (6,200 miles) or 12 months.

Air Filter Cleaning:

Every 5,000 km (3,100 miles) or as needed based on conditions.

Spark Plug Replacement:

Every 20,000 km (12,400 miles).

Coolant:

KTM recommends Motorex Coolant M3.0 (Ethylene Glycol based).

Brake Fluid:

DOT 4

Fork Oil:

WP recommends SAE 4.5 (check manual for specific type and level).

Fuel Pump Relay:

Some owners have reported premature failure of the fuel pump relay, leading to intermittent starting or stalling. Replacement with a more robust aftermarket unit is sometimes recommended.

Rear Shock Seal:

Occasional reports of rear shock seal leaks, particularly after heavy off-road use. Regular inspection and servicing are advised.

Electrical Connections:

Vibration can sometimes lead to loose electrical connections, particularly in aftermarket accessory wiring. Ensuring secure connections is important.

📚 Vehicle History

Manufacturer:

KTM Sportmotorcycle AG, an Austrian manufacturer renowned for off-road and performance motorcycles.

Introduction Year:

The 1190 Adventure was introduced for the 2013 model year, succeeding the 990 Adventure. The 'R' version is the more off-road focused variant.

Key Updates 2016:

While major changes occurred in 2015 (e.g., slipper clutch, updated MTC, adjustable windshield), the 2016 model largely carried over these refinements. The 'R' model retained its more rugged styling and suspension setup.

Manufacturing Location:

Austria

🏆 Awards & Recognition

Adventure Bike Awards:

While specific 'award' data for the 2016 model year is not a primary focus of service manuals, the 1190 Adventure platform consistently received accolades from motorcycle publications for its performance, off-road capability, and technology upon its introduction.