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KTM 1190 RC8 R 2009 Workshop Service Repair Manual

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The 2009 1190 RC8 R represents an entry into the high-performance sportbike segment, embodying a track-focused design with sharp handling and a powerful V-twin engine. This premium European motorcycle manufacturer's...
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类型: Motorcycle
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KTM 1190 RC8 R 2009 Workshop Service Repair Manual
The 2009 1190 RC8 R represents an entry into the high-performance sportbike segment, embodying a track-focused design with sharp handling and a powerful V-twin engine. This premium European motorcycle manufacturer's offering is distinguished by its distinctive styling and engineering quality. The RC8 R was positioned to compete with other leading superbikes of its era, noted for its potent performance and sophisticated chassis. This comprehensive workshop service repair manual provides detailed guidance for the 1190 RC8 R. It covers essential areas including engine service, chassis maintenance, electrical system troubleshooting, and brake system procedures. The manual is designed to assist owners and technicians in performing scheduled maintenance, complex repairs, and diagnostics, ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 RC8 R
Year:
2009
Variant:
Standard (All Models/Engines/Trim/Transmissions Types Covered)
Codes
Product Identifier:
KTM_1190_RC8_R_2009_WSM_PDF
👋 Introduction
Market Position
Product Type:
High-performance sportbike
Manufacturer Segment:
Premium European motorcycle manufacturer
Competitive Analysis
Competitors 2009:
Ducati 1098, Aprilia RSV1000R Factory, BMW S1000RR (late availability), Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki Ninja ZX-10R
Key Features
Design Philosophy:
Track-focused, sharp handling, powerful V-twin engine, distinctive KTM styling
Manual Benefit 1:
Significant cost savings on maintenance and repairs
Manual Benefit 2:
Empowers owners to perform their own upkeep and troubleshooting
Manual Benefit 3:
Access to factory-level technical information
Manual Source
Origin:
Original Manufacturer (KTM) - stated as the same manual used by service shops
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Troubleshooting, Repair, Diagnostics
Page Count
Estimated Pages:
Hundreds (as stated in product description)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
General Information, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Fuel System, Cooling System, Air Filter, Exhaust
Chassis:
Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Frame, Wheels/Tires, Final Drive, Suspension, Steering
Electrical:
Electrical System, Lighting System, Wiring Diagrams, Troubleshooting
Brakes:
Brakes
Other:
Battery, Storage, Appendix
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacement, component checks
Repair:
Disassembly, assembly, cleaning, reinstallation, component repair, major overhauls
Diagnostics:
Troubleshooting guides, fault diagnosis, electrical system diagnostics
Electrical Diagnostics:
Detailed troubleshooting procedures and wiring diagrams for electrical system faults.
Suspension Tuning:
Guidance on adjusting front and rear suspension components for optimal performance and rider preference.
Engine Rebuild:
Comprehensive instructions for engine disassembly, inspection, component replacement, and reassembly.
Technical Depth
Depth:
Comprehensive, detailed, professional technician level
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if professionally created
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled
Displacement:
1195 cc (approx.)
Bore X Stroke:
Refer to manual for precise figures
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 170 hp (at crank) - check manual for exact figure
Torque:
Approx. 130 Nm (at crank) - check manual for exact figure
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI), likely Keihin or similar
Fuel Type:
Unleaded gasoline (premium recommended)
Cooling System
Cooling Method:
Liquid-cooled (radiator and fan)
Lubrication System
Oil Type:
Refer to manual for specific KTM recommendations (likely high-quality synthetic motorcycle oil)
Oil Capacity:
Refer to manual for exact capacity
🔧 Transmission
Standard
Type:
6-speed, sequential, claw-shifted
Clutch Type:
Hydraulically operated wet multi-disc clutch
Features
Gear Ratios:
Detailed in manual
Final Drive:
Chain drive (refer to manual for chain maintenance and adjustment)
📐 Dimensions
Exterior
Length:
Refer to manual for precise dimensions
Width:
Refer to manual for precise dimensions
Height:
Refer to manual for precise dimensions
Weights
Dry Weight:
Approx. 185 kg (192 kg for R model) - check manual for exact figure
Fuel Tank Capacity:
Approx. 15.5 liters
🛡️ Safety Features
Ratings
Safety Features General:
High-performance braking system, advanced suspension, robust frame construction
Active Features
Braking System:
Dual front disc brakes with radial-mount calipers, single rear disc brake. ABS was likely optional or standard depending on market/trim for the RC8 R.
Suspension Front:
Fully adjustable WP USD (Upside-Down) forks
Suspension Rear:
Fully adjustable WP monoshock with linkage
Passive Features
Frame Type:
Chromium-molybdenum steel trellis frame
💡 Technology Features
Infotainment
Dash Features:
Digital instrument cluster, lap timer, gear indicator, diagnostic codes
Driver Assistance
ABS:
Optional or standard on certain trims/markets; detailed system information in manual
Connectivity
Diagnostic Port:
On-board diagnostics system for troubleshooting (details and procedures in manual)
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals (typically every 3,000-5,000 km or annually)
Valve Clearance Check:
Refer to manual for specific intervals (often around 10,000-15,000 km)
Fluid Specifications
Coolant:
Refer to manual for specific coolant type and mixture ratio
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Clutch Fluid:
Refer to manual (likely same as brake fluid)
Known Issues
Typical Concerns:
While generally robust, common concerns for high-performance bikes can include clutch wear under aggressive use, occasional electrical gremlins (detailed in manual), and suspension tuning sensitivity. Manual provides specific troubleshooting.
📚 Vehicle History
Brand Heritage
Ktm Heritage:
Renowned for off-road prowess, expanding into street motorcycles with performance focus
Model Evolution
Rc8 Introduction:
The RC8 line was KTM's first major foray into the superbike segment, launched around 2008. The 'R' designation signifies a higher-performance, track-oriented variant.
Rc8 R Enhancements 2009:
The 2009 RC8 R typically received performance upgrades over the standard RC8, potentially including engine tuning, suspension refinements, and lighter components.
Production
Manufacturing Location:
Austria (KTM AG)
🏆 Awards & Recognition
Recognitions
General Reputation:
KTM RC8 series received acclaim for its unique styling, potent V-twin engine, and sharp handling, though it was a niche product in a highly competitive market.
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