Model:
250 XC-F, 250 XCF-W, 250 EXC-F, 400 XC-W, 400 EXC RACING, 450 XC, 450 XC-W, 450 EXC RACING, 525 XC, 525 XC-W, 525 EXC RACING, 525 XC DESERT RACING
Chassis Number Location:
Covered in manual
Engine Number Location:
Covered in manual
Category:
Performance Off-Road Motorcycles (Enduro/Cross-Country)
Competitors:
Yamaha WR series, Honda CRF series, Suzuki RM-Z series, Kawasaki KX-F series (at the time of production)
Features:
High-performance engines, advanced suspension, lightweight chassis, durable construction for off-road use.
Manual Benefit:
Empowers owners to perform self-maintenance and repairs, saving money and extending the life of the motorcycle.
Models Covered:
2007 KTM 250 XC-F, XCF-W, EXC-F; 400 XC-W, EXC RACING; 450 XC, XC-W, EXC RACING; 525 XC, XC-W, EXC RACING; 525 XC DESERT RACING
Total Pages:
62 (estimated based on index and content flow)
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Engine:
Operation, starting procedures, fuel, oil circuit, troubleshooting, technical data
Chassis:
Operation, controls, suspension, steering, brakes, wheels, tires, maintenance
Electrical:
Instruments, indicator lamps, speedometer, battery, fuses, lighting
Cooling System:
Checking coolant level, bleeding procedures
Exhaust:
Silencer packing replacement, spark arrester cleaning
Air Intake:
Air filter cleaning, carburetor adjustments (idle, mixture, float level)
Clutch:
Lever adjustment, hydraulic oil level check, bleeding
Brakes:
Lever free travel adjustment, fluid level checks, pad inspection/replacement, pedal position adjustment
Operation:
Starting (cold/warm), stopping, parking, shifting, riding, braking
Maintenance:
Periodic maintenance, chassis/engine work, chain tension/maintenance/wear, spoke tension, tire pressure, dust sleeve cleaning
Suspension Adjustment:
Fork compression/rebound damping, shock absorber compression/rebound damping, spring preloading, sag determination (static/riding), basic setup
Troubleshooting:
General troubleshooting section included
Storage:
Conservation for winter, storage procedures, use after storage
Wheel Service:
Front and rear wheel mounting/dismounting
Lighting Service:
Headlight and parking light bulb replacement
Electronic Component Service:
Speedometer battery replacement, magnetic sensor adjustment
Depth:
Comprehensive owner's level coverage with detailed operational and basic maintenance procedures. Includes suspension adjustment details typically found in more advanced manuals.
Engine Type:
Four-stroke, single-cylinder (specific details vary by model: 250cc, 400cc, 450cc, 525cc)
Horsepower Torque:
Specifications vary by displacement; manual provides technical data section for detailed figures.
Carburetor:
Keihin-FCRMX (37mm, 39mm, or 41mm depending on model), with detailed adjustment and maintenance procedures.
Oil Type:
Specific oil viscosity and capacity for 250F and 400/450/525 models covered.
Oil Filter Replacement:
Detailed instructions provided.
Display System:
Electronic speedometer with various display modes and settings (clock, etc.).
Engine Management:
Carburetor-based engine management with manual adjustment capabilities for idle and mixture.
Diagnostic Ports:
Not applicable for owner's manual level; advanced diagnostics would require a service manual and specialized tools.
Headlight Type:
Standard halogen bulb, replacement procedure covered.
Schedule:
Periodic maintenance section outlines regular checks and tasks required for optimal performance and longevity.
Engine Oil:
Manual specifies required engine oil type and viscosity, and capacities for different engine displacements.
Brake Fluid:
DOT 4 brake fluid is standard for KTM hydraulic brake systems of this era.
Coolant:
Specific coolant type and mixture ratio (anti-freeze) will be detailed.
Common Wear Items:
Chain and sprockets, brake pads, air filter, spark plug, tires are common wear items addressed in maintenance and troubleshooting.
Fork Height Adjustment:
Covered in the manual for fine-tuning handling characteristics.
Tire Pressure Recommendations:
Provided in the manual for optimal performance and safety.