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KTM 530 EC-W 2009 Factory Service Repair Manual

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$16.99
🏷️ Basic Information Identification Make: KTM Model: 530 EXC-W Year: 2009 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Owners of the KTM 530 EXC-W 2009...
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类型: Motorcycle
厂商:
Ktm
斯库: 369889
标签: 2009 530 530 EC-W KTM Motorcycle Motorcycles
KTM 530 EC-W 2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
530 EXC-W
Year:
2009
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners of the KTM 530 EXC-W 2009 seeking detailed repair and maintenance information, from experienced home mechanics to professional workshops
Competitive Analysis
Value Proposition:
Provides the same level of detail as OEM service manuals, enabling cost-effective and accurate repairs
Key Features
Comprehensiveness:
Covers all aspects of the vehicle's mechanical and electrical systems
Usability:
Organized logically with sequential steps and clear explanations for ease of use
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical repair, maintenance, and troubleshooting
Specific Sections:
Engine, transmission, chassis, suspension, brakes, electrical system, fuel system, exhaust, bodywork
Page Count
Estimated Pages:
300-400
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics and repair for fuel injection, ignition, and emissions systems
Powertrain:
Comprehensive coverage of engine disassembly, assembly, and troubleshooting; transmission inspection and repair
Suspension And Steering:
Fork and shock absorber servicing, linkage maintenance, steering head bearing adjustment
Braking System:
Hydraulic brake system servicing, pad replacement, caliper and master cylinder repair
Electrical System:
Wiring diagrams, component testing, starter motor, lighting, and battery system diagnostics
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning
Troubleshooting:
Step-by-step guides for diagnosing common and complex issues
Rebuild Procedures:
Complete engine and transmission disassembly and reassembly instructions
Component Replacement:
Detailed instructions for replacing parts such as clutch, pistons, valves, and bearings
Technical Depth
Depth:
Factory-level diagnostic and repair procedures suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Compatibility:
Viewable on any device with PDF reader software
Print Quality
Resolution:
High-resolution text and diagrams for clear readability
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
510.4 cc (31.1 cu. in.)
Bore X Stroke:
95.0 mm x 72.0 mm (3.74 x 2.83 in.)
Compression Ratio:
11.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Estimated:
Approx. 50-55 hp (actual figures may vary based on tuning and specific model configuration)
Torque Estimated:
Approx. 45-50 Nm (actual figures may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin FCR 41 (often specified for EXC models of this era)
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch:
Wet multi-disc clutch, hydraulically operated
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 32/13, 2nd: 27/15, 3rd: 24/17, 4th: 22/19, 5th: 21/21, 6th: 19/22)
Transmission Fluid:
KTM recommends specific motorcycle transmission oils; capacity approx. 1.0-1.2 liters (refer to manual for exact type and quantity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1480 mm ± 10 mm (58.3 ± 0.4 in.)
Seat Height:
Approx. 970 mm (38.2 in.)
Weights
Dry Weight:
Approx. 110 kg (242.5 lbs)
🛡️ Safety Features
Ratings
Crash Testing:
N/A (Off-road motorcycle, not subject to standard automotive crash safety ratings)
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with Brembo components typical for KTM
Passive Features
Frame Type:
Chromium-molybdenum steel trellis frame
💡 Technology Features
Infotainment
Features:
N/A (Focus is on performance and off-road capability, no complex infotainment system)
Driver Assistance
Features:
N/A (Basic instrumentation: speedometer, odometer, trip meter)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 operating hours or annually (refer to manual for specific recommendations based on usage)
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 operating hours)
Spark Plug Inspection:
Every 20-30 operating hours
Fluid Specifications
Engine Oil Type:
High-quality 4-stroke motorcycle engine oil, JASO MA, viscosity typically 10W-40 or 15W-50 (refer to manual for exact spec)
Coolant Type:
Engine coolant (antifreeze/water mixture), typically 50/50 ratio. Use corrosion inhibitors suitable for aluminum engines.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings
Potential Failures:
Overheating if coolant is not maintained; potential valve clearance adjustment required periodically; stator output can degrade over time
📚 Vehicle History
Brand Heritage
Legacy:
KTM, known for its off-road racing heritage, introduced the EXC line to cater to enduro and cross-country riders.
Model Evolution
Lineage:
The 530 EXC-W represents a displacement increase and evolution within KTM's 'Hard Enduro' or 'Enduro Competition' range, often replacing earlier 525 or 530 models.
Production
Manufacturing Location:
Austria (KTM is an Austrian manufacturer)
🏆 Awards & Recognition
Recognitions
Racing Performance:
KTM EXC models have a strong track record in enduro and off-road racing competitions globally, reflecting their inherent performance capabilities.
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