🏷️ Basic Information

Make:

KTM

Model:

690 Enduro R

Year:

2010

Chassis Code:

KTM 690 ENDURO R 2010 (EGS-XC)

👋 Introduction

Segment:

Dual-sport / Adventure Motorcycle

Target Audience:

Riders seeking off-road capability combined with on-road comfort and practicality.

Key Competitors 2010:

BMW G 650 GS Sertão, Honda XR650L, Kawasaki KLR650, Suzuki DR650SE.

Engine Configuration:

Single-cylinder, 4-stroke, SOHC

Suspension Type:

WP high-quality adjustable suspension front and rear.

Braking System:

High-performance Brembo brakes.

Off Road Bias:

True off-road prowess with long-travel suspension and rugged construction.

📋 Manual Details

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Complete Official Full Factory Service Repair Manual

📖 Manual Coverage

Engine Mechanical:

Full engine disassembly, assembly, inspection, and repair procedures for all internal components.

Engine Management:

Fuel injection system (Keihin EFI), ignition system, emissions control, ECU diagnostics and troubleshooting.

Transmission:

Clutch operation, gear shifting mechanisms, gearbox disassembly, assembly, and inspection.

Fuel System:

Fuel pump, fuel filter, fuel lines, fuel tank, injector cleaning and testing.

Cooling System:

Radiator, cooling fan, coolant circulation, thermostat, and associated plumbing.

Exhaust System:

Exhaust pipes, catalytic converter, mufflers, exhaust leak testing, and component replacement.

Suspension Front:

WP Upside-Down (USD) forks, fork seal replacement, oil level and viscosity, damping adjustments, fork spring replacement.

Suspension Rear:

WP Monoshock absorber, linkage system, shock absorber service, spring preload adjustment, rebound and compression damping.

Brakes Front:

Brembo hydraulic disc brakes, brake caliper service, pad replacement, rotor inspection, bleeding procedures.

Brakes Rear:

Brembo hydraulic disc brakes, brake caliper service, pad replacement, rotor inspection, bleeding procedures.

Wheels Tires:

Spoke wheel maintenance, rim inspection, tire mounting and balancing, recommended tire pressures.

Electrical System:

Battery service, charging system (alternator, regulator/rectifier), starter motor, lighting system, fuses, relays.

Wiring Diagrams:

Detailed color-coded wiring diagrams for all electrical circuits and components.

Frame Bodywork:

Chassis inspection, frame integrity, body panel removal and installation, seat, fuel tank, fairings.

Controls:

Throttle control, clutch lever, brake levers, handlebar setup, footpegs.

Tools Equipment:

Special tools required for specific repair and maintenance procedures.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning/replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, error code interpretation (if applicable).

Engine Rebuild:

Complete step-by-step instructions for engine overhaul, including piston, cylinder, crankshaft, and valve train work.

Suspension Overhaul:

Detailed procedures for rebuilding front forks and rear shock absorbers.

Brake System Service:

Complete brake bleeding, caliper and master cylinder service, ABS system troubleshooting (if applicable).

Electrical Diagnostics:

Troubleshooting electrical faults, testing components, wiring harness repair.

Bodywork Repair:

Panel removal/installation, minor cosmetic repairs.

Depth Level:

Comprehensive Rebuild to Advanced Diagnostics

Detail Level:

Detailed torque specifications, clearances, and component tolerances.

📊 Manual Specifications

File Type:

PDF

Searchable:

Yes (text-based PDF)

Printability:

Printable (full or selected pages)

Digital Quality:

High-resolution scans for clarity

Page Count Estimate:

Hundreds of pages (specific count not provided in product info, but typical for factory manuals)

Digital Binding:

N/A (Digital Download)

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

LC4 Single Cylinder

Displacement:

654.7 cc

Bore X Stroke:

102 mm x 80 mm

Valvetrain:

Single Overhead Camshaft (SOHC), 4 Valves

Compression Ratio:

11.5:1

Horsepower Hp:

Approx. 56-60 HP @ 7,500 rpm (engine dependent)

Torque Nm:

Approx. 60-65 Nm @ 6,000 rpm (engine dependent)

Fuel Delivery:

Keihin Electronic Fuel Injection (EFI) M 41-2

Fuel Type:

Unleaded Gasoline (RON 95 recommended)

Oil Type Recommendation:

Motorex Power Synt SAE 10W-50 or equivalent.

Oil Capacity W Filter:

Approx. 1.7 Liters

🔧 Transmission

Type:

6-speed, claw-shifted gearbox

Clutch:

Wet multi-disc clutch, hydraulically operated (APT - Anti-hopping Power Train).

Final Drive:

X-ring chain 5/8 x 5/16"

📐 Dimensions

Length:

Approx. 2350 mm

Width W O Mirrors:

Approx. 920 mm

Height W O Mirrors:

Approx. 1420 mm

Seat Height Unladen:

Approx. 925 mm

Ground Clearance:

Approx. 290 mm

Dry Weight:

Approx. 150 kg

Wet Weight Approx:

Approx. 169 kg (ready to ride)

Max Authorized Weight:

Approx. 340 kg

Fuel Tank Capacity:

12 Liters (incl. approx. 1.5L reserve)

Wheelbase:

Approx. 1500 mm

🛡️ Safety Features

ABS:

Optional ABS (can be switched off)

Braking System Type:

Hydraulic disc brakes (front and rear) with Brembo calipers.

Frame Construction:

Chromium-molybdenum steel trellis frame for rigidity and impact absorption.

💡 Technology Features

Display:

LCD multi-function instrument cluster providing speed, RPM, fuel level, gear indicator, clock, etc.

ABS System:

Optional Bosch ABS system, disengageable for off-road use.

Diagnostic Port:

Access to ECU diagnostics via dedicated connector for service tools.

🔧 Maintenance

Oil Change Interval:

Every 5,000 km or annually, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Cleaning:

Every 5,000 km or as needed based on conditions.

Spark Plug Inspection:

Every 10,000 km.

Valve Clearance Check:

Every 10,000 km.

Coolant Type:

KTM Antifreeze or equivalent water-glycol mixture (50/50).

Brake Fluid Type:

DOT 4

Fork Oil Viscosity:

KTM Fork Oil SAE 5 (or equivalent).

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, fork seals are typical wear items on high-mileage or heavily used dual-sports.

Efi Calibration:

Occasional EFI adjustments or sensor checks might be required depending on operating conditions.

📚 Vehicle History

Ktm Off Road Legacy:

KTM has a long and successful history in off-road racing, including Dakar Rally and motocross, which heavily influences their adventure and enduro models.

Lc4 Lineage:

The 690 Enduro R is part of KTM's renowned LC4 engine family, known for its torque and reliability in demanding conditions.

Manufacturing Location:

Austria

🏆 Awards & Recognition

Industry Perception:

KTM's LC4 platform is generally well-regarded for its performance and robustness, particularly in the dual-sport and supermoto categories.

User Reviews General:

Highly praised for off-road capability, suspension, and potent single-cylinder engine. Criticisms often relate to longer service intervals for certain components compared to Japanese counterparts and a firmer ride for pure on-road use.