This workshop repair and service manual covers a range of high-performance motorcycles, including the 950 ADVENTURE, 990 ADVENTURE, 990 SUPER DUKE, 950 SUPERMOTO, and 950 SUPER ENDURO, for the production years 2003 through 2007. Built with a renowned 'Ready to Race' philosophy, these models represent a commitment to robust engineering and off-road prowess, extending into versatile adventure touring and potent street performance. The manual provides comprehensive technical data and procedures for these diverse platforms, which feature V-Twin liquid-cooled four-stroke engines, 6-speed sequential manual transmissions, and hydraulic actuated wet multi-plate clutches.
This comprehensive English-language manual is designed to assist owners, mechanics, and technicians in maintaining and repairing these models. It details a wide array of systems, including engine fuel and lubrication, drivetrain, chassis, and electrical components. Within its 394 pages, users will find detailed step-by-step instructions for disassembly, inspection, and assembly, alongside crucial information on periodic checks, adjustments, troubleshooting, fault code diagnostics, specific torque settings, fluid specifications, and service intervals. This resource aims to provide cost-effective, complete, and accurate guidance, enabling users to effectively service and maintain their vehicles.
Model:
950 ADVENTURE, 990 ADVENTURE, 990 SUPER DUKE, 950 SUPERMOTO, 950 SUPER ENDURO
Covered Years:
2003, 2004, 2005, 2006, 2007
Product Identifier:
KTM_2003-2007_950_990_Workshop_Manual
Target Audience:
Garage owners, Service repairers, MOT testers, Parts advisers, Collectors, Enthusiasts, DIY individuals.
Value Proposition:
Cost-effective, complete, and intact professional technical manual. Instant download, no shipping costs, no waiting for CD-ROM. Eliminates the need for expensive dealer service.
Manual Features:
Comprehensive coverage, detailed step-by-step instructions, diagrams, illustrations, specifications, troubleshooting guides, fault code diagnostics, specific torque settings, fluid specifications, service intervals, and general mechanical information.
Covered Models:
KTM 950 ADVENTURE, KTM 990 ADVENTURE, KTM 990 SUPER DUKE, KTM 950 SUPERMOTO, KTM 950 SUPER ENDURO
Type:
Workshop Repair & Service Manual
Engine Systems:
Engine Fuel System, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Engine Lubrication and Cooling, Cooling System, Cylinder Head/Valves, Crankshaft/Transmission/Balancer, Alternator/Starter Clutch
Drivetrain Systems:
Gearbox & Clutch, Transmission System, Rear Wheel System
Chassis Systems:
Wheels & Tyres, Braking System, Suspension, Chassis, Front Wheel and Steering System, Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures
Electrical Systems:
Electrical System, Electric Starter, Ignition System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams
Maintenance Procedures:
Periodic checks & Adjustments, Maintenance, General vehicle maintenance
Repair Procedures:
Disassembling, Inspecting, Assembling instructions, Specific repair procedures, Problematic technical solutions
Troubleshooting:
Troubleshooting, Fault code diagnostics
Depth Level:
Complete service, maintenance, and troubleshooting for all models/engines/trim/transmissions types. Includes detailed disassembling, inspecting, and assembling instructions, specific torque settings, fluid levels & grades, service intervals, and general mechanical information.
Digital Format:
PDF, ZIP. Readable and printable. Searchable text implied by PDF format.
Quality Description:
High quality, intact, no missing/corrupt parts or pages. Pages are easily found by category and expandable for great detail.
Binding:
Digital (PDF/ZIP), not applicable for physical binding.
Paper Type:
Digital (PDF/ZIP), not applicable for physical paper type.
Engine Type:
V-Twin Liquid-Cooled Four-Stroke (Common across most covered models, specific variants covered within the manual).
Power Output:
Refer to specific model sections within the manual for exact horsepower and torque figures for 950 and 990 variants. (e.g., 950 Adventure ~98 HP, 990 Adventure ~105 HP, 990 Super Duke ~118 HP).
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies (specifics detailed in the manual).
Transmission Type:
6-Speed Sequential Manual Transmission
Clutch Type:
Hydraulic Actuated Wet Multi-Plate Clutch
Gearbox Coverage:
Complete disassembly, inspection, assembly, and maintenance procedures for the gearbox and clutch system.
Vehicle Platforms:
Adventure Touring (950/990 Adventure), Naked/Streetfighter (990 Super Duke), Supermoto (950 Supermoto), Dual-Sport/Enduro (950 Super Enduro). Specific dimensions vary per model and are detailed within the manual's Technical Information & Specifications section.
Dry Weight:
Varies significantly by model. E.g., 950 Adventure ~212 kg (dry), 990 Super Duke ~185 kg (dry). Exact weights are model-specific and found within the manual.
Safety Features Overview:
The manual covers braking system components, suspension, and electrical systems crucial for safe operation. Specific safety ratings like Euro NCAP or NHTSA are not applicable to motorcycles in the same way as cars. ABS availability may vary by model and year, and is covered in the manual's Braking System section.
Braking System Details:
Covers hydraulic disc brakes (front and rear), caliper service, master cylinder maintenance, brake fluid specifications, and bleeding procedures. ABS system diagnostics and service may be included for applicable models.
Chassis Integrity:
The manual provides information on frame inspection, body panel alignment, and suspension setup, which contribute to overall vehicle stability and rider safety.
Instrumentation:
Coverage includes the motorcycle's dashboard, lights, meters, and switches, detailing their function, diagnosis, and repair in the 'Lights/Meters/Switches' section.
Electronics Coverage:
Includes detailed information on the electrical system, ignition system, battery/charging system, and potentially ABS (for applicable models), along with comprehensive wiring diagrams for troubleshooting and repair.
Diagnostic Capabilities:
The manual's troubleshooting section and specific component coverage enable diagnosis of electronic systems, including fault code interpretation (where applicable) and resolution.
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, valve clearance checks, chain lubrication, brake inspections, and other periodic maintenance tasks are extensively covered in the 'Periodic checks & Adjustments' and 'Maintenance' sections.
Engine Oil:
Specific oil grades and capacities (e.g., SAE 10W-50, JASO MA) for the engine and gearbox lubrication are provided in the 'Engine Lubrication and Cooling' and 'Specifications' sections. Clutch fluid specification also detailed.
Common Wear Items:
The manual's troubleshooting section will implicitly or explicitly address common wear items and potential issues such as clutch wear, suspension seal leaks, fuel pump reliability, and electrical connector integrity, providing diagnostic and repair guidance.
Brand Focus:
KTM is renowned for its 'Ready to Race' heritage, focusing on high-performance off-road and adventure motorcycles. This manual reflects that performance-oriented design.
Model Lineup:
The 950 and 990 Adventure series established KTM's strong presence in the adventure touring segment. The 990 Super Duke introduced a potent naked sportbike, and the 950 Supermoto and Super Enduro catered to specific sport and off-road riding niches. This manual covers the foundational years of these significant models.
Manufacturing Origin:
KTM motorcycles are typically manufactured in Austria.
Model Reputation:
While specific awards for these models from the 2003-2007 period might not be listed, the KTM Adventure series, in particular, gained significant recognition for its off-road capability and versatility in the adventure touring market, often lauded by motorcycle publications.
