KTM 950 990 ADVENTURE Full Service & Repair Manual 2000-2007

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类型: Motorcycle

斯库: 150912

标签: 2000 2001 2002 2003 2004 2005 2006 2007 950 ADVENTURE 990 ADVENTURE KTM Misc Motorcycle Motorcycles

产品多属性

Description

This manual covers the 950 Adventure and 990 Adventure motorcycles, known for their powerful LC8 V-twin engines and exceptional dual-sport capabilities. Introduced in 2003, the 950 Adventure set a benchmark for adventure touring with its robust build and off-road prowess, while the 990 Adventure, launched in 2006, enhanced this with electronic fuel injection and increased displacement. These motorcycles are celebrated for their performance, agile handling, and rugged construction, making them ideal for long-distance travel and challenging terrains. The 'Ready to Race' philosophy is evident in their design, offering a compelling blend of sport and adventure that has earned them acclaim in the industry. This comprehensive factory service and repair workshop manual provides detailed information for maintaining and repairing the 950 and 990 Adventure models. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, and electrical components. Within its extensive pages, you will find step-by-step procedures for routine maintenance, component overhauls, and complex troubleshooting. This manual is an indispensable resource for owners and professional technicians alike, offering factory-level diagnostic and repair guidance to ensure the optimal performance and longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Model:

990 Adventure

Generation

Generation:

1st Generation (950) / 2nd Generation (990)

Codes

Chassis Codes:

LC8 (V-Twin engine architecture)

👋 Introduction

Market Position

Segment:

Dual-sport / Adventure motorcycle segment.

Target Audience:

Riders seeking long-distance travel, off-road capability, and robust performance. Technicians maintaining these motorcycles.

Competitive Analysis

Competitors:

BMW R1200GS, Honda Africa Twin (earlier models), Yamaha Super Tenere, Suzuki V-Strom.

Key Features

Brand Philosophy:

KTM's 'Ready to Race' heritage applied to adventure touring, emphasizing performance and off-road prowess.

Model Strengths:

Powerful V-twin engine, excellent suspension, agile handling for its class, rugged build.

📋 Manual Details

Coverage Areas

Countries Of Sale:

Global (applicable to models sold worldwide)

Page Count

Page Count:

Extensive (exact count not specified, but typical for full factory manuals)

Manual Type

Manual Type:

Factory Service and Repair Workshop Manual

Language

Language:

English (standard for factory service manuals)

Format

Format:

Digital Download (PDF or similar compatible format)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, tuning, diagnostics, fuel injection, ignition, cooling, lubrication.

Transmission:

Clutch, gearbox overhaul, maintenance, lubrication, shift mechanism.

Chassis And Suspension:

Frame, forks, rear shock absorber, swingarm, steering head bearings, wheel bearings, suspension adjustments.

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, pads, discs, ABS (if applicable).

Electrical:

Wiring diagrams, battery, starter, alternator, lighting, instrumentation, ECU, sensor troubleshooting.

Fuel System:

Fuel pump, injectors, fuel filter, fuel tank, pressure regulator.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if equipped), lambda sensors.

Bodywork And Trim:

Fairings, panels, seat, fuel tank cover, mounting hardware, ergonomics.

Wheels And Tires:

Tire specifications, wheel mounting, spoke tensioning, wheel bearings.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning/replacement.

Troubleshooting:

Diagnostic charts, fault finding for common and complex issues across all systems.

Engine Rebuild:

Piston removal/installation, cylinder head service, valve adjustment, crankshaft and connecting rod inspection.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, multimeter usage, sensor testing.

Suspension Servicing:

Fork seal replacement, shock absorber servicing, linkage lubrication.

Brake System Maintenance:

Brake fluid flushing and bleeding, pad replacement, caliper service.

Component Overhaul:

Detailed procedures for disassembling, inspecting, servicing, and reassembling key components.

Technical Depth

Depth:

Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Likely PDF, optimized for digital viewing and printing.

Print Quality

Image Resolution:

High resolution for clear diagrams, illustrations, and text.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, 75° V-twin (LC8 engine)

Displacement 950:

942 cc (57.4 cu in)

Displacement 990:

999 cc (61.0 cu in)

Bore X Stroke 950:

98 mm x 62.4 mm (3.86 x 2.46 in)

Bore X Stroke 990:

101 mm x 62.4 mm (3.98 x 2.46 in)

Compression Ratio 950:

11.5:1

Compression Ratio 990:

11.5:1

Performance

Horsepower 950 Approx:

98 hp @ 8,000 rpm

Horsepower 990 Approx:

105 hp @ 7,500 rpm

Torque 950 Approx:

95 Nm (70 lb-ft) @ 6,000 rpm

Torque 990 Approx:

100 Nm (74 lb-ft) @ 6,000 rpm

Fuel System

Fuel Delivery 950:

Carburetor (Keihin CV, 40 mm)

Fuel Delivery 990:

Electronic Fuel Injection (EFI) with twin injectors per cylinder.

Fuel Type:

Unleaded gasoline (min. 95 RON / 91 AKI)

Fuel Tank Capacity:

Approx. 22 liters (5.8 US gallons)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Optional

Clutch Type:

Hydraulic actuated, wet multi-plate clutch

Features

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Seat Height Approx:

Adjustable, typically around 880-920 mm (34.6-36.2 in)

Ground Clearance Approx:

Approx. 250 mm (9.8 in)

Weights

Dry Weight 950 Approx:

189 kg (416.7 lbs)

Dry Weight 990 Approx:

194 kg (427.7 lbs)

Wet Weight Approx:

215 kg (474 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

CE, EPA, DOT (depending on market, typically meets relevant safety standards).

Active Features

Optional on some 990 models, switchable or defeatable ABS system.

Braking System:

Dual front disc brakes, single rear disc brake with premium calipers (e.g., Brembo on some models).

Passive Features

Lighting:

Halogen headlights, LED taillight and indicators (depending on variant).

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation (speedometer, tachometer, fuel gauge, coolant temperature). No advanced infotainment typically fitted from factory.

Driver Assistance

Traction Control:

Not typically equipped on models within this year range.

Connectivity

Bluetooth Connectivity:

Not equipped from factory. Aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, check manual for specifics.

Valve Clearance Interval:

Typically every 10,000 - 15,000 km (6,000 - 9,000 miles).

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment every 500-1000 km (300-600 miles) or as needed.

Fluid Specifications

Engine Oil Type:

Fully synthetic motorcycle oil, SAE 10W-50 or 10W-40, API SG/SH/SJ/SL/SM, JASO MA/MA2. Check manual for exact spec.

Engine Oil Capacity:

Approx. 2.6 - 2.8 liters (2.7 - 3.0 US quarts) with filter change.

Coolant Type:

Ethylene glycol-based, permanent antifreeze for motorcycle cooling systems, usually a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for specific recommendation).

Clutch Fluid Type:

DOT 4 or DOT 5.1 (if hydraulic clutch, check manual).

Known Issues

Common Complaints 950:

Carburetor synchronization issues, potential cam chain tensioner noise, occasional starter clutch wear.

Common Complaints 990:

Fuel pump relay issues, minor electrical gremlins, potential stator failure (less common than some other brands).

Maintenance Tips:

Regular inspection of critical fasteners, proper chain lubrication, thorough cleaning after off-road use.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road racing heritage, translating this expertise into high-performance street and adventure bikes.

Model Evolution

950 Introduction:

The 950 Adventure was introduced in 2003, setting a new benchmark for powerful and capable adventure motorcycles.

990 Introduction:

The 990 Adventure arrived in 2006, featuring an upgrade to fuel injection and a slightly larger displacement.

Variants:

Includes models like the Adventure S (long-travel suspension) and SE (special edition).

Production

Manufacturing Location:

Austria (KTM Sportmotorcycle AG)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The KTM Adventure series is widely recognized for its off-road capability and performance, often lauded in motorcycle publications for its dual-purpose nature.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to performance and reliability, though maintenance can be more involved than some competitors.

Certifications

Emission Standards:

Meets Euro 3 emissions standards for the 990 models, depending on market regulations.