KTM 950 990 ADVENTURE SuperDUKE SuperMOTO Full Service & Repair Manual 2003-2007

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This manual covers the 950 Adventure, 990 Adventure, 950 Super Duke, 990 Super Duke, 950 Supermoto, and 990 Supermoto models produced between 2003 and 2007. These motorcycles are renowned for...

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类型: Motorcycle

斯库: 150911

标签: 2003 2004 2005 2006 2007 950 ADVENTURE 990 ADVENTURE KTM Misc Motorcycle Motorcycles SuperDUKE SuperMOTO

产品多属性

Description

This manual covers the 950 Adventure, 990 Adventure, 950 Super Duke, 990 Super Duke, 950 Supermoto, and 990 Supermoto models produced between 2003 and 2007. These motorcycles are renowned for their potent LC8 V-twin engines, offering impressive performance figures and a distinctive character inherited from strong off-road heritage. Engineered in Austria, these bikes are designed for both demanding adventure touring and spirited sport riding, blending capability with rider engagement. Notable features include robust chassis designs, advanced suspension systems, and powerful braking components, positioning them as premium offerings in their respective market segments. This comprehensive factory service repair workshop manual provides detailed information essential for the maintenance, repair, and troubleshooting of your motorcycle. It covers all major systems, including engine, transmission, drivetrain, chassis, suspension, steering, braking, and electrical components. You will find step-by-step procedures for routine maintenance, major repairs, and diagnostic processes, supported by technical specifications and diagrams. This manual serves as an indispensable resource for owners, mechanics, and technicians aiming to keep these high-performance machines in optimal condition and ensure their longevity and reliability.

🏷️ Basic Information

Identification

Make:

Model:

950 Adventure, 990 Adventure, 950 Super Duke, 990 Super Duke, 950 Supermoto, 990 Supermoto

Codes

Product Name:

KTM 950 990 ADVENTURE SuperDUKE SuperMOTO Full Service & Repair Manual 2003-2007

👋 Introduction

Market Position

Market Segment:

Premium Adventure Touring, Sport Touring, Supermoto segments

Competitive Analysis

Key Competitors 2003-2007:

BMW R1200GS, Triumph Tiger, Honda VFR, Ducati Multistrada, Aprilia Caponord

Key Features

Brand Philosophy:

KTM's focus on performance, off-road capability, and rider engagement

Manual Value Proposition:

Comprehensive coverage, factory data, 'No Extra fees, No Expiry dates' suggests lifetime access

📋 Manual Details

Coverage Areas

Model Years Covered:

2003, 2004, 2005, 2006, 2007

Page Count

Estimated Page Count:

Detailed (Specific count not provided, but indicated as 'Complete Factory Service Repair Workshop Manual')

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (Implied by typical market for this product)

Format

Format:

Digital (Instant Download - Computer, Tablet, Smartphone)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, lubrication, cooling, fuel injection, ignition, exhaust, emissions control

Transmission Drivetrain Systems:

Clutch, gearbox, final drive, chain and sprockets, internal transmission components, lubrication

Chassis Suspension Steering:

Frame, front forks (WP Suspension), rear shock absorber (WP Suspension), swingarm, steering head bearings, wheel bearings

Braking Systems:

Brake calipers (Brembo), master cylinders, brake lines, brake fluid, rotor inspection and replacement, ABS (where applicable)

Electrical Systems:

Wiring diagrams, battery, starter motor, alternator, lighting (headlight, taillight, indicators), instruments, ECU, sensors, fault diagnosis

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank, fenders, plastics, graphics

Procedures Included

Routine Maintenance:

Oil and filter changes, chain adjustment, air filter cleaning/replacement, spark plug replacement, coolant checks, brake pad inspection, valve clearance checks

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts

Major Repairs:

Engine rebuilds, transmission overhaul, suspension servicing, electrical system repair, bodywork repairs

Inspections:

Pre-ride checks, periodic inspections of critical components

Technical Depth

Depth:

Comprehensive (Covers everything from basic service to full engine and component rebuilds)

📊 Manual Specifications

File Format

Digital Format:

PDF (Likely, for ease of use across devices)

Print Quality

Searchability:

Searchable text (Typical for factory manuals)

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin cylinder (LC8 engine)

Displacement:

950cc and 990cc variants (specifics vary by model)

Performance

Horsepower 950:

Approx. 98-105 hp (depending on model and tune)

Horsepower 990:

Approx. 105-115 hp (depending on model and tune)

Torque 950:

Approx. 90-95 Nm

Torque 990:

Approx. 95-100 Nm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual throttle bodies (Dell'Orto or Keihin, depending on specific model/year)

Fuel Type:

Unleaded gasoline, minimum 95 RON

🔧 Transmission

Standard

Transmission Type:

6-speed manual gearbox

Optional

Clutch Type:

Hydraulically operated, wet multi-plate clutch

Features

Final Drive:

Sealed O-ring or X-ring chain (specifics vary by model)

📐 Dimensions

Exterior

Seat Height 950 Adv:

Approx. 880-910 mm (adjustable)

Seat Height 990 Adv:

Approx. 875-900 mm (adjustable)

Weights

Dry Weight 950 Adv:

Approx. 195-200 kg

Dry Weight 990 Adv:

Approx. 190-196 kg

Fuel Capacity Adv:

Approx. 22-24 liters

🛡️ Safety Features

Ratings

Optional or standard on later 990 models (e.g., 990 Adventure R).

Active Features

Braking System:

Dual front discs with Brembo calipers, single rear disc with Brembo caliper

Passive Features

Frame Construction:

Chromium-molybdenum steel trellis frame for rigidity and impact absorption

💡 Technology Features

Infotainment

Instrumentation:

Digital odometer, trip meters, analog tachometer, warning lights, clock. Some later models may have basic LCD displays for more information.

Driver Assistance

ABS Availability:

Available as an option on some Adventure models, and standard on certain later 990 Adventure variants. Not typically found on Super Duke or Supermoto models of this era.

Connectivity

Wiring Harness:

Pre-wired for accessories like heated grips and auxiliary lights on many models.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Typically every 5,000 - 7,500 km or annually, whichever comes first.

Valve Clearance Check:

Typically every 10,000 - 15,000 km.

Fluid Specifications

Engine Oil:

Refer to manual for specific viscosity (e.g., 10W-50 or 15W-50) and API/JASO MA rating (e.g., Motorex or equivalent).

Coolant:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for specific recommendation).

Known Issues

Fuel Pump Reliability:

Early models sometimes experienced issues with fuel pump longevity; later revisions and aftermarket solutions exist.

Cam Chain Tensioner:

Some instances of cam chain tensioner failure requiring replacement.

Starter Clutch:

Can occasionally exhibit wear, particularly with aggressive use.

📚 Vehicle History

Brand Heritage

Ktm Motorsport:

KTM's strong heritage in off-road racing (Motocross, Dakar Rally) influences the design and engineering of its street bikes.

Model Evolution

Lc8 Engine Debut:

The LC8 V-twin engine debuted in the 950 Adventure in 2003, setting a new benchmark for performance and capability in the adventure segment.

Production

Manufacturing Origin:

Austria

🏆 Awards & Recognition

Recognitions

Adventure Bike Reputation:

The KTM Adventure series is widely recognized for its off-road prowess and performance capabilities, often praised for its 'Ready to Race' DNA.

Ratings

Motorcycle Journal Reviews:

Consistently received high praise from motorcycle publications for handling, engine performance, and long-distance comfort.

Certifications

Emission Standards:

Designed to meet relevant emission standards for the model years (e.g., Euro 2 or Euro 3).