Kubota M6800 Tractor Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kubota Model: M6800 Model Alias: M6800DT, M6800H Vehicle Type: Tractor 👋 Introduction Market Position Target Market: General agriculture, landscaping, small farm operations, utility work. Competitive...

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Description

🏷️ Basic Information

Identification

Make:

Kubota

Model:

M6800

Model Alias:

M6800DT, M6800H

Vehicle Type:

Tractor

👋 Introduction

Market Position

Target Market:

General agriculture, landscaping, small farm operations, utility work.

Competitive Analysis

Competitors:

John Deere 5E Series, Massey Ferguson 4700 Series, New Holland Boomer Series.

Key Features

Tractor Design:

Robust and reliable utility tractor, known for its versatility and ease of operation.

Manual Value Proposition:

Provides essential technical knowledge for maintaining and repairing the M6800, reducing downtime and service costs.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Intended Audience:

Mechanics, Technicians, Owners

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly procedures for the engine.

Fuel System Repair:

Service and repair of fuel injection pump, injectors, fuel lines, and filters.

Cooling System Maintenance:

Radiator, thermostat, water pump, hoses, and coolant specifications.

Lubrication System:

Oil pump, oil filter, lubrication passages, and oil pressure checks.

Transmission Service:

Detailed procedures for the powershift transmission (if applicable) or gear transmission, including clutch, gears, and shifting mechanisms.

Hydraulic System Diagnostics:

Troubleshooting and repair of the main hydraulic pump, control valves, cylinders, and PTO (Power Take-Off) hydraulics.

Electrical System Troubleshooting:

Wiring diagrams, starter, alternator, battery system, lighting, and accessory circuits.

Braking System Repair:

Service for mechanical and hydraulic brake components, including adjustments and fluid replacement.

Steering System Overhaul:

Maintenance and repair of the steering column, linkages, and hydraulic steering components.

Front Axle And Drive Shaft:

Service and repair for 2WD and 4WD front axles, including hubs and differentials.

Rear Axle And Differential:

Reassembly and adjustment of the rear axle housing and differential unit.

Pto System Service:

Maintenance and repair of the independent and live PTO mechanisms.

Three Point Hitch Adjustment:

Service and calibration of the 3-point hitch system for implement control.

Operator Station Repair:

Service for the operator's platform, seat, controls, and dashboard.

Bodywork And Chassis:

Repair procedures for the tractor frame, fenders, and hood.

Procedures Included

Routine Maintenance:

Regular service intervals, lubrication points, and fluid level checks.

Troubleshooting Guides:

Diagnostic procedures for common and uncommon issues across all systems.

Component Replacement:

Step-by-step instructions for replacing parts like alternators, starters, fuel pumps, etc.

Engine Rebuild:

Comprehensive instructions for complete engine overhauls, including bore honing, piston ring replacement, and bearing service.

Transmission Rebuild:

Detailed procedures for gearbox disassembly, component replacement (e.g., synchronizers, gears), and reassembly.

Hydraulic Pump Calibration:

Procedures for testing and adjusting hydraulic system pressure and flow rates.

Electrical Diagnostics:

Step-by-step troubleshooting for electrical faults using wiring diagrams and test procedures.

Torque Specifications:

Precise torque values for all critical fasteners during assembly and disassembly.

Special Tool Requirements:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth Of Coverage:

Comprehensive workshop level, suitable for professional mechanics and advanced DIY users.

Diagnostic Capabilities:

Advanced diagnostic routines and troubleshooting trees for identifying root causes of malfunctions.

Rebuild Instructions:

Detailed instructions for complete component rebuilds, including transmissions, engines, and hydraulic units.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Page Count

Estimated Page Count:

⚙️ Engine Specifications

Primary Engine

Engine Make:

Kubota

Engine Model:

V3300-DI

Engine Type:

4-cylinder, Liquid-cooled, Direct Injection, Diesel

Displacement:

3.3 Liters (203 cu. in.)

Performance

Rated Engine Hp:

68 HP (Gross)

Pto Horsepower:

56 HP (Net)

Fuel System

Fuel Type:

Diesel

Fuel Injection:

Bosch In-line Injection Pump (Mechanical)

Cooling System

Cooling Method:

Pressurized Water Cooling

Lubrication System

Oil Type Recommendation:

Kubota UDT Fluid or equivalent for transmission/hydraulic system, SAE 15W-40 for engine oil.

Engine Components

Air Cleaner Type:

Dry Type, Dual Element

🔧 Transmission

Standard

Transmission Type:

Manual Shuttle (Gear Drive) or Synchro-Shuttle (with 2WD or 4WD)

Optional

Transmission Options:

e-DS (Electronic Double Speed) with HST (Hydrostatic Transmission) on some variants.

Features

Gear Selections:

Typically 8 forward speeds and 8 reverse speeds in shuttle transmission.

Clutch Type:

Dry Type Single Stage Clutch (Manual Shuttle)

Fluid Specifications

Transmission Fluid:

Kubota UDT Fluid (Universal Drive Train) or equivalent SAE 80W-90 Gear Oil for gear drives.

📐 Dimensions

Exterior

Overall Length:

Approx. 140.0 in. (3556 mm) without 3-point hitch

Overall Width:

Approx. 70.9 in. (1801 mm) depending on tires

Wheelbase:

Approx. 81.1 in. (2060 mm)

Weights

Operating Weight:

Approx. 4,400 lbs (2000 kg) without front weights or loader

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) standard. Optional ROPs with canopy.

Active Features

Parking Brake:

Mechanical parking brake system.

Passive Features

Seatbelt:

Seatbelt integrated with the operator's seat.

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrument panel with analog gauges for engine RPM, temperature, fuel level, and hour meter. Radio/audio features are typically aftermarket or basic OEM. No advanced digital displays or connectivity.

Driver Assistance

Driver Assistance Systems:

N/A - Tractors of this era do not feature electronic driver assistance systems.

Connectivity

Connectivity Options:

N/A - Basic tractor with mechanical and hydraulic controls.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 200 operating hours or annually, whichever comes first.

Fuel Filter Replacement:

Every 400 operating hours or annually.

Air Filter Cleaning Replacement:

Check daily, clean every 50 hours, replace every 200 hours or as needed.

Transmission Hydraulic Fluid Change:

Every 600 operating hours or every 2 years.

Fluid Specifications

Engine Oil Capacity:

Approx. 7.8 Liters (8.2 US Quarts)

Transmission Hydraulic Fluid Capacity:

Approx. 40 Liters (10.6 US Gallons)

Coolant Type:

Ethylene Glycol based antifreeze/coolant, 50/50 mix with distilled water.

Known Issues

Common Wear Items:

Clutch components, PTO clutch packs, hydraulic seals, and front axle pivot wear.

Electrical Gremlins:

Occasional issues with starter solenoids or wiring harness integrity over time.

Hydraulic Performance:

Slight degradation in hydraulic lift capacity or response with age and heavy use.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Kubota Corporation is a Japanese company founded in 1890, renowned for its agricultural machinery, construction equipment, and engines.

Model Evolution

Series Placement:

The M6800 is part of Kubota's M-Series of utility tractors, known for their durability and performance in a mid-range horsepower class.

Production

Production Period:

Generally produced in the early to mid-2000s, succeeding earlier models and preceding newer electronically controlled tractors.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the M6800 model may not be widely publicized, Kubota tractors consistently receive high marks for reliability and value from agricultural publications and owner surveys.