Kymco Agility 125 Service Repair Manual

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🏷️ Basic Information Identification Make: Kymco Model: Agility 125 Sub Model: R12 Codes Product Code: KYMCO-AGILITY125-R12-SRM 👋 Introduction Market Position Segment: Lightweight scooter, popular for urban commuting and entry-level riders....

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类型: Motorcycle

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标签: Agility Agility 125 Kymco Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Kymco

Model:

Agility 125

Sub Model:

Codes

Product Code:

KYMCO-AGILITY125-R12-SRM

👋 Introduction

Market Position

Segment:

Lightweight scooter, popular for urban commuting and entry-level riders.

Target Audience:

Owners, DIY enthusiasts, independent repair shops.

Competitive Analysis

Competitors:

Honda PCX125, Yamaha NMAX 125, Suzuki Address 110, Sym Jet 14 125.

Key Features

Vehicle Appeal:

Nimble handling, fuel efficiency, accessible performance, modern styling.

Manual Value Proposition

Benefit:

Empowers owners to perform routine maintenance and repairs, saving money and extending the lifespan of the scooter.

📋 Manual Details

Coverage Areas

Technical Coverage:

Comprehensive mechanical and electrical systems repair and maintenance.

Diagnostic Coverage:

Troubleshooting procedures for common and uncommon issues.

Model Year Coverage:

Primarily focused on models equipped with the R12 designation, typically spanning recent production years (e.g., 2010s to present, dependent on specific manual revision).

Page Count

Estimated Page Count:

200-300 pages (typical for a comprehensive scooter service manual).

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, internal component inspection and replacement (pistons, rings, valves, crankshaft, cylinder), lubrication system, cooling system (if applicable).

Transmission:

Automatic CVT system (variator, clutch, torque converter), belt replacement, roller weights, clutch spring, gear reduction unit.

Fuel System:

Fuel injection system (throttle body, injectors, sensors), fuel pump, fuel filter, carburetor specifications (if applicable to earlier models).

Electrical System:

Wiring diagrams, battery charging system (stator, rectifier/regulator), ignition system (CDI, spark plug), lighting, starting system, instrumentation.

Brakes:

Front and rear brake system servicing (disc and/or drum), hydraulic system bleeding, pad/shoe replacement, caliper/cylinder overhaul.

Suspension:

Front fork disassembly, seal replacement, oil levels and specifications; rear shock absorber inspection and replacement.

Chassis:

Frame inspection, steering head bearing maintenance, swingarm inspection and lubrication.

Bodywork:

Fairing removal and installation, seat assembly, storage compartment servicing.

Procedures Included

Maintenance:

Oil changes, filter replacements (air, oil, fuel), spark plug replacement, valve clearance adjustment, drive belt inspection/replacement, brake fluid flush, coolant flush (if liquid-cooled).

Troubleshooting:

Diagnostic trees for starting issues, power loss, unusual noises, braking problems, electrical faults.

Repair:

Step-by-step instructions for component removal, repair, and reassembly across all major systems.

Adjustments:

Carburetor idle speed and mixture (if applicable), throttle cable free play, brake lever free play.

Rebuilding:

Detailed procedures for engine component rebuilding (e.g., cylinder head, carburetor, fuel injector).

Technical Depth

Depth Level:

Comprehensive from basic scheduled maintenance to full engine and transmission rebuilds, including electrical diagnostics.

Diagnostic Tools:

Information on required special tools and diagnostic procedures for accurate fault identification.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, 2-valve, SOHC, air-cooled

Displacement:

125cc class (exact displacement typically around 125-149cc depending on specific market variant).

Bore X Stroke:

Typically around 52.4mm x 57.8mm (subject to variation).

Compression Ratio:

Typically around 9.6:1 to 10.0:1 (subject to variation).

Performance

Horsepower:

Approximately 8-10 HP (subject to specific market regulations and tuning).

Torque:

Approximately 7-9 Nm (subject to specific market regulations and tuning).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) for later models, Carburetor for earlier models.

Fuel Type:

Unleaded gasoline, 91 octane (RON) or higher recommended.

Lubrication

Oil Type:

SAE 10W-40 API SG or higher, JASO MA/MA2.

Oil Capacity:

Approximately 0.8 - 1.0 liters (check dipstick).

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT)

Features

Drive Belt:

Serviceable drive belt, replacement intervals typically specified around 10,000-15,000 km or as per inspection.

Clutch:

Centrifugal automatic clutch system.

Gear Reduction:

Single-stage gear reduction.

📐 Dimensions

Exterior

Length:

Approximately 1870 mm

Width:

Approximately 735 mm

Height:

Approximately 1150 mm

Wheelbase:

Approximately 1350 mm

Seat Height:

Approximately 760 mm

Weights

Dry Weight:

Approximately 110-120 kg (subject to variant and equipment).

Gross Vehicle Weight Rating:

Typically around 270-290 kg (rider + passenger + cargo).

Wheels Tires

Front Tire:

120/70-12 or 110/70-12 (common sizes, check manual for exact fitment).

Rear Tire:

130/70-12 or 120/70-12 (common sizes, check manual for exact fitment).

Wheel Type:

Aluminum alloy

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Scooters typically do not undergo standardized crash testing like automobiles).

Active Features

Braking System:

Front: Disc brake; Rear: Disc brake (or Drum brake on some variants).

Lighting:

Halogen or LED headlights, taillights, and turn signals.

Passive Features

Frame Construction:

Steel underbone frame.

Instrumentation:

Digital/analog combination dashboard with warning lights.

💡 Technology Features

Infotainment

Instrument Panel:

Digital LCD display for speedometer, odometer, fuel gauge, and other indicators; analog tachometer may be present on some variants.

Driver Assistance

Traction Control:

Not typically equipped.

Connectivity

Usb Charging:

May be present in storage compartment on some models.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000 - 4,000 km or 6 months, whichever comes first.

Air Filter Cleaning:

Every 2,000 km, replace as needed (e.g., 10,000 km).

Spark Plug Replacement:

Every 5,000 - 10,000 km.

Drive Belt Inspection:

Every 5,000 km, replace around 15,000 km or if wear is evident.

Valve Clearance Adjustment:

Every 10,000 - 15,000 km.

Brake Fluid Change:

Every 2 years or 20,000 km.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or higher, JASO MA/MA2.

Brake Fluid:

DOT 4.

Gear Oil:

SAE 80W-90 GL-4 API.

Known Issues

Common Wear Items:

Drive belt, variator rollers, brake pads, tires, suspension bushings.

Potential Electrical:

Occasionally, stator or regulator/rectifier failures reported; check wiring harness connections for corrosion.

Engine Performance:

Loss of power can be due to clogged air filter, worn drive belt, or incorrect valve clearances.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer established in 1964, known for scooters, motorcycles, and ATVs.

Model Evolution

Agility Lineage:

The Agility line has been a staple for Kymco, evolving over the years with engine updates and styling refinements. The R12 designation specifically refers to models featuring 12-inch wheels.

Production

Manufacturing Location:

Taiwan

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the Agility 125 R12 might not be widely publicized, Kymco generally receives praise for value and reliability in the scooter segment.

Ratings

User Reviews:

Generally positive user reviews for its practicality, fuel economy, and suitability for urban use.