Target Audience:
Kymco Grand Dink 125/150 owners, independent repair shops, motorcycle technicians
Value Proposition:
Provides professional-grade repair and maintenance information, mirroring dealership technician resources.
Alternative Resources:
Other service manuals may exist, but this specifically targets the Grand Dink 125/150 with OEM-level detail.
Feature 1:
Comprehensive coverage of all mechanical and electrical systems.
Feature 2:
Detailed diagrams and illustrations for visual guidance.
Feature 3:
Troubleshooting guides to efficiently diagnose and resolve issues.
Feature 4:
Instant download for immediate access to repair information.
Primary Focus:
Service and Repair
Included Models:
Kymco Grand Dink 125, Kymco Grand Dink 150
Additional Coverage:
Diagnostic procedures, troubleshooting, maintenance schedules
Estimated Page Count:
Varies (typical for comprehensive service manuals, generally 300+ pages)
Type:
Service Manual / Workshop Manual
Engine Mechanical:
Engine removal/installation, cylinder head/valves, cylinder/piston, crankshaft, cooling system, lubrication system
Fuel System:
Fuel tank, fuel pump, carburetor, fuel system components
Drivetrain:
Drive and driven pulleys, kick starter, final reduction, clutch system
Electrical System:
A.C. generator, charging system, ignition system, starting system, battery, switches, lighting, instruments
Chassis Suspension Brakes:
Steering, handlebar, front wheel, front brake, front shock absorber, front fork, rear brake, rear fork, rear wheel, rear shock absorber
Exhaust System:
Exhaust muffler, frame covers related to exhaust
Routine Maintenance:
Inspection, adjustment, lubrication, fluid changes, filter replacements, spark plug service
Repair Procedures:
Engine component overhaul, brake system repair, electrical component diagnosis and replacement, suspension servicing
Troubleshooting:
Diagnostic flowcharts, common problem identification, step-by-step repair solutions
Technical Specifications:
Torque specifications, fluid capacities, electrical system schematics, component measurements
Depth:
Comprehensive (suitable for dealership technicians and advanced DIY users)
Diagnostic Capability:
Detailed diagnostic information for all major systems
Rebuild Level:
Covers complete engine and component rebuilds
Engine Type:
Likely Single-cylinder, 4-stroke, SOHC (typical for this class, specific details within manual)
Displacement 125Cc Model:
Approximately 125cc (exact figures in manual)
Displacement 150Cc Model:
Approximately 150cc (exact figures in manual)
Horsepower 125Cc Model:
Typically in the 9-12 HP range (specifics in manual)
Horsepower 150Cc Model:
Typically in the 11-14 HP range (specifics in manual)
Torque Specifications:
Detailed torque values for all engine fasteners provided in manual
Fuel Delivery:
Carburetor (as per manual table of contents), potentially fuel injection on later models (confirm within manual)
Cooling Type:
Liquid-cooled (typical for Grand Dink series, verify in manual)
Oil Type Specification:
Specific oil viscosity and API/JASO rating detailed in manual (e.g., SAE 10W-40 JASO MA)
Type:
Automatic CVT (Continuously Variable Transmission)
Optional Transmission:
N/A (CVT is standard for this type of scooter)
Drive System:
V-belt drive with automatic clutch and torque converter
Fluid Type:
Specific CVT oil/gear oil specified in manual for final reduction gearing.
Overall Length:
Specific dimensions provided in manual (typical for maxi-scooters, likely ~2200mm)
Overall Width:
Specific dimensions provided in manual (typical for maxi-scooters, likely ~800mm)
Overall Height:
Specific dimensions provided in manual (typical for maxi-scooters, likely ~1400mm)
Dry Weight:
Specific dry weight for 125cc and 150cc models provided in manual (likely 160-180 kg)
Payload Capacity:
Information regarding rider and cargo capacity available in manual
Safety Certifications:
Manual may reference relevant safety standards and certifications for components.
Braking System Front:
Disc brake (likely dual discs on 150cc, single on 125cc, details in manual)
Braking System Rear:
Disc brake (details in manual)
Lighting:
Headlights, taillights, brake lights, turn signals (detailed wiring and component information in manual)
Frame Construction:
Tubular steel frame (specifics and construction details in manual)
Oil Change Interval:
Recommended interval specified in manual (e.g., every 3,000-5,000 km or annually)
Air Filter Replacement:
Interval for cleaning/replacement detailed in manual (e.g., every 5,000-10,000 km)
Spark Plug Replacement:
Recommended replacement interval specified in manual (e.g., every 10,000-15,000 km)
Cv Belt Replacement:
Crucial maintenance item, interval specified in manual (e.g., every 15,000-20,000 km)
Coolant Type:
Specific type of antifreeze/coolant (e.g., ethylene glycol based, specific concentration) detailed in manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (specified in manual).
Common Wear Items:
CVT belt, brake pads, tires, battery, suspension bushings are common wear items on maxi-scooters of this era.
Potential Electrical Issues:
Voltage regulator, stator, or battery charging system issues can occur over time; manual provides diagnostic steps.
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters and motorcycles.
Grand Dink Lineage:
The Grand Dink is Kymco's maxi-scooter offering, known for comfort and touring capability, evolving over various displacements.
Production Period:
Specific production years for the SH25DA model covered by this manual would need to be confirmed (generally mid-2000s onwards for this generation).