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Kymco KXR 250 Mongoose Service Repair Manual

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$16.99
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$16.99
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Welcome to the comprehensive service and repair manual for the Kymco KXR 250 Mongoose, an all-terrain vehicle designed for recreational trail riding and off-road enjoyment. Introduced in the mid-2000s, this...
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类型: Atv
厂商:
斯库: 122906
Kymco KXR 250 Mongoose Service Repair Manual
Welcome to the comprehensive service and repair manual for the Kymco KXR 250 Mongoose, an all-terrain vehicle designed for recreational trail riding and off-road enjoyment. Introduced in the mid-2000s, this model offers a capable 230.9 cc liquid-cooled, 4-stroke engine with automatic CVT transmission, making it a strong competitor in the entry-level sport ATV segment. Known for its nimble handling and ease of use, the KXR 250 Mongoose is praised for its reliability and value, providing an accessible platform for enthusiasts seeking off-road adventure. This English-language digital manual, typically ranging from 200-300 pages, serves as an essential resource for owners and technicians alike. It provides detailed coverage of all major systems, including engine, transmission, fuel, electrical, braking, suspension, steering, cooling, chassis, and body components. Within its pages, you will find step-by-step repair instructions, routine maintenance procedures, diagnostic charts, and technical specifications necessary for maintaining, troubleshooting, and repairing the KXR 250 Mongoose, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kymco
Model:
KXR 250 Mongoose
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
Recreational/Entry-level sport ATV
Competitive Analysis
Competitors:
Yamaha Raptor 250, Suzuki LT-Z250, Honda TRX250X
Key Features
Vehicle Purpose:
Designed for trail riding, recreational use, and general off-road enjoyment.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the KXR 250 Mongoose efficiently and correctly.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Page Count:
200-300 pages (typical for this type of manual)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, overhaul, diagnostics, tuning
Transmission:
Clutch, gearbox, drive chain maintenance and adjustment
Fuel System:
Carburetor (or fuel injection if applicable), fuel pump, fuel lines, fuel tank maintenance
Electrical System:
Ignition system, battery, charging system, starter motor, lighting, wiring diagrams
Braking System:
Brake caliper overhaul, brake pad replacement, bleeding procedures, master cylinder servicing
Suspension System:
Front and rear suspension inspection, shock absorber service, bearing replacement
Steering System:
Steering column, tie rods, steering knuckles, linkage maintenance
Cooling System:
Radiator, coolant hoses, thermostat, fan (if applicable) maintenance
Chassis And Frame:
Frame inspection, swingarm maintenance, wheel hub servicing
Body And Plastics:
Fairing removal and installation, seat servicing
Procedures Included
Maintenance:
Oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components
Diagnostics:
Torque specifications, clearances, electrical resistance values, troubleshooting flowcharts
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine rebuilds and component overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with indexed chapters.
Print Quality
Print Readability:
Designed for clear on-screen viewing and printing of detailed diagrams and text.
Binding Type
Binding Method:
N/A (Digital Format)
Paper Type
Paper Recommendation:
N/A (Digital Format) - Recommended for printing on durable, matte finish paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC
Displacement:
230.9 cc
Bore X Stroke:
65.5 mm x 69.0 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 17-19 HP (specific rating may vary by market and tuning)
Torque:
Approx. 13-15 lb-ft (specific rating may vary)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin CVK type, size to be specified in manual)
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Chain drive to rear axle
Reverse Gear:
Yes
Features
Belt Maintenance:
CVT belt inspection, tension, and replacement procedures detailed.
📐 Dimensions
Exterior
Length:
Approx. 71.7 inches
Width:
Approx. 43.7 inches
Height:
Approx. 43.3 inches
Weights
Dry Weight:
Approx. 397 lbs (curb weight will be higher)
Curb Weight:
Approx. 410-420 lbs (estimated)
Capacity
Fuel Capacity:
Approx. 2.6 gallons
Towing Capacity:
Typically not rated for towing on this class of ATV.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to ANSI/SVIA 1-2010 standards where applicable for safe operation.
Active Features
Throttle Limiter:
Manual includes information on throttle limiter screw adjustment for new riders.
Passive Features
Lighting:
Headlights, taillight, brake light operation and bulb replacement.
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake mechanism.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: Speedometer, odometer, neutral indicator, high-beam indicator.
Driver Assistance
Features:
N/A (basic recreational ATV design).
Connectivity
Features:
N/A (basic recreational ATV design).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 6 months, refer to manual for specific intervals.
Air Filter Cleaning:
Every 1000 km or as needed based on operating conditions.
Spark Plug Replacement:
Recommended every 3000 km or annually.
Valve Clearance Check:
Typically at 1000 km and then every 2000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (specified in manual).
Engine Oil Capacity:
Approx. 1.7 liters (with oil filter change).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, front wheel bearings.
Carburetor Tuning:
Carburetor may require periodic cleaning and adjustment for optimal performance, especially with fuel quality variations.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) - Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Introduction Period:
The KXR 250 Mongoose was introduced in the mid-2000s to compete in the sport ATV market.
Key Updates:
While specific year-by-year updates are minimal for this model, the manual will cover the core design of the 250cc engine and chassis.
Production
Manufacturing Origin:
Taiwan
🏆 Awards & Recognition
Recognitions
Market Reputation:
Generally considered a reliable and capable entry-level sport ATV for its price point.
Ratings
User Reviews:
Often praised for its nimble handling and ease of use for recreational riders.
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