🏷️ Basic Information

Make:

KYMCO

Model:

Mongoose KXR 250

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

KYMCO Mongoose KXR 250 Service Repair Manual & Parts Catalogue ATV

👋 Introduction

Target User:

KYMCO Mongoose KXR 250 owners, service technicians, ATV enthusiasts.

Purpose:

To provide definitive guidance for maintenance, repair, and parts identification of the KYMCO Mongoose KXR 250.

Value Proposition:

Combines service repair and parts catalog, offering a complete solution for vehicle upkeep and parts ordering.

Content Scope:

Covers all systems, maintenance, and repairs for comprehensive vehicle care.

Visual Aid Quality:

Extensive use of high-quality photographs and detailed wiring diagrams for clarity.

📋 Manual Details

Manual Type:

Factory Service Repair Manual & Parts Catalogue

Total Pages:

292

Service Repair Pages:

242

Parts Catalogue Pages:

50

Language:

English (ENG)

File Format:

PDF (Zip delivery)

Print Quality:

High Quality

Usability:

Fully Printable

Navigation:

Bookmarked

📖 Manual Coverage

Engine:

Complete overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system.

Transmission:

Clutch, gearbox, final drive, lubrication, maintenance, repair.

Electrical:

Battery, charging system, starting system, ignition system, lighting, instruments, wiring diagrams, diagnostic procedures.

Chassis:

Frame, suspension (front and rear), steering system, wheels, tires, braking system.

Bodywork:

Body panels, fenders, seat, handlebars, controls, aesthetic components.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, spark plug replacement.

Repair:

Engine rebuild, transmission repair, suspension overhaul, electrical troubleshooting and repair, brake caliper rebuild, carburetor adjustment.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Disassembly Reassembly:

Step-by-step instructions with detailed photographic guidance for complete disassembly and reassembly of all major components.

Depth Level:

Comprehensive (from basic user maintenance to advanced engine and electrical diagnostics and repair).

Documentation Type:

Factory-level specifications and procedures.

Visuals:

Hundreds of high-quality photos and detailed wiring diagrams.

📊 Manual Specifications

Delivery Method:

Zip archive

Resolution:

High resolution for clear viewing and printing.

Searchability:

Assumed to be text-searchable within the PDF, enhancing quick information retrieval.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format - intended for printing on standard paper)

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke, SOHC (Specific details subject to model year variations, typically liquid-cooled).

Displacement:

Approximately 230-250cc (Exact cc will be detailed within the manual).

Bore X Stroke:

Detailed specifications provided in manual.

Compression Ratio:

Detailed specifications provided in manual.

Horsepower:

Estimated 15-18 HP (Manual will confirm specific output).

Torque:

Estimated 16-19 Nm (Manual will confirm specific output).

Fuel Delivery:

Carburetor (likely Mikuni or Keihin) or Fuel Injection (specific to model year). Manual will detail exact system.

Fuel Type:

Unleaded gasoline (Regular grade).

Fuel Capacity:

Typically around 9-10 liters. Manual will provide exact capacity.

Oil Type:

API SG or higher, SAE 10W-40 or 20W-50 (Manual will specify exact viscosity and API classification).

Oil Capacity:

Approximately 1.5-1.8 liters with filter change. Manual will provide exact figure.

Cooling Method:

Liquid-cooled (Radiator and fan).

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 ratio with distilled water recommended). Manual will specify exact type.

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Reverse.

Drive System:

2WD (Rear-wheel drive).

Clutch Type:

Automatic centrifugal clutch.

Final Drive:

Sealed O-ring chain drive. Manual will specify chain type and pitch.

Transmission Fluid Type:

Specific CVT fluid or ATF (Automatic Transmission Fluid) as per manufacturer. Manual will specify exact type and capacity.

📐 Dimensions

Length:

Typically around 1700-1800 mm. Manual will provide precise dimensions.

Width:

Typically around 1000-1100 mm. Manual will provide precise dimensions.

Height:

Typically around 1100-1200 mm. Manual will provide precise dimensions.

Curb Weight:

Estimated 170-190 kg. Manual will provide exact weight.

Payload Capacity:

Typically around 100-120 kg. Manual will provide exact capacity.

Towing Capacity:

N/A for most KXR models as they are not designed for towing.

Front Tire Size:

Typically 21x7-10 or similar. Manual will specify exact size and recommended pressure.

Rear Tire Size:

Typically 20x10-9 or similar. Manual will specify exact size and recommended pressure.

Wheel Bolt Pattern:

4x110 mm (common for many ATVs of this era). Manual will confirm.

🛡️ Safety Features

Safety Certification:

Meets relevant ATV safety standards for its production era. Specific certifications detailed in manual if applicable.

Braking System:

Hydraulic disc brakes (front and rear). Manual will detail caliper types, rotor specifications, and fluid type.

Parking Brake:

Mechanical parking brake, typically on rear caliper or a separate drum. Manual will specify.

Lighting:

Headlights, taillight/brake light, often indicator lights. Bulb types and specifications in manual.

Handlebars:

Ergonomic design with comfortable grip materials. Lever adjustment details in manual.

Throttle Control:

Thumb throttle with safety stop. Adjustment and lubrication in manual.

Frame Construction:

Steel tube frame for rigidity and durability. Frame inspection and repair covered in manual.

💡 Technology Features

Display Panel:

Basic digital instrument cluster displaying speed, odometer, trip meter, fuel gauge (if equipped), and indicator lights. Detailed specifications in manual.

Vehicle Stability:

No active electronic stability control systems typically found on models of this era. Relies on rider skill and mechanical grip.

Charging Port:

May include a 12V DC auxiliary power outlet for charging small devices. Manual will specify location and fuse rating.

🔧 Maintenance

Oil Change Interval:

Typically every 1,000-2,000 km or 6 months. Manual will specify exact interval based on usage.

Air Filter Cleaning:

Every 500-1,000 km or as needed based on dust conditions. Manual will detail cleaning/replacement procedure.

Spark Plug Replacement:

Typically every 5,000-10,000 km or as per wear inspection. Manual will list correct plug and gap.

Brake Fluid Change:

Every 1-2 years or as per condition. Manual will specify fluid type and bleeding procedure.

Engine Oil Grade:

SAE 10W-40 or 20W-50 (API SG or higher). Manual is the definitive source.

Coolant Specification:

50/50 mix of ethylene glycol antifreeze and distilled water. Manual will confirm type.

Brake Fluid Specification:

DOT 3 or DOT 4. Manual will specify exact requirement.

Common Wear Items:

CVT belt wear, brake pad wear, chain and sprocket wear, front suspension bushings.

Electrical Gremlins:

Wiring harness integrity can be an issue on older models; manual's wiring diagrams are critical for diagnosis.

Carburetor Tuning:

Carburetor can require periodic cleaning and adjustment for optimal performance, especially after storage or fuel changes.

📚 Vehicle History

Manufacturer:

KYMCO (Kwang Yang Motor Co., Ltd.), a Taiwanese manufacturer known for scooters, motorcycles, and ATVs.

Kx Series:

The KXR series represents KYMCO's line of sporty, recreational ATVs, often targeted at younger riders or as entry-level to mid-range options.

Production Period:

The Mongoose KXR 250 was popular in the early to mid-2000s. Specific model year coverage should be confirmed by manual's introduction or VIN data.

Manufacturing Location:

Taiwan.

🏆 Awards & Recognition

Industry Awards:

Specific industry awards for the Mongoose KXR 250 are not widely publicized, but KYMCO vehicles generally receive positive reviews for value and performance within their respective market segments.

Consumer Satisfaction:

Based on user forums and reviews, satisfaction generally correlates with proper maintenance and use within its design parameters. Manual's guidance is key to long-term satisfaction.

Emissions Compliance:

Likely complies with EPA and relevant emissions standards for its production year. Specific details are often found on a compliance label on the vehicle itself and may be referenced in the manual.