🏷️ Basic Information

Make:

KYMCO

Model:

Venox 250

Product Name:

KYMCO Venox 250 Manuale Servizio Riparazione & Lista Parti

👋 Introduction

Segment:

Mid-size cruiser motorcycle segment.

Manufacturer Focus:

KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for its scooters, motorcycles, and ATVs.

Design Philosophy:

The Venox 250 is styled as a cruiser, often featuring a V-twin engine, relaxed riding position, and classic styling elements.

Target Audience:

Owners and independent repair shops seeking detailed, accurate information for maintaining and repairing the KYMCO Venox 250.

Competitors:

Competes with other 250cc cruisers from brands like Honda (Shadow series), Kawasaki (Vulcan series), and Yamaha (Virago/V-Star series).

📋 Manual Details

Primary Coverage:

Repair and maintenance procedures for KYMCO Venox 250

Secondary Coverage:

Parts listing (implied by title 'Lista Parti')

Estimated Page Count:

Detailed page count not specified, but described as 'hundreds of images and electrical diagrams' suggesting a substantial document.

Type:

Service and Repair Manual (Manuale Servizio Riparazione)

Language:

Italiano (ITA)

Digital Format:

PDF

Delivery Method:

ZIP file

📖 Manual Coverage

Engine:

Complete overhaul, maintenance, tuning, troubleshooting, and component replacement for the 250cc V-twin engine.

Fuel System:

Carburetor or fuel injection system diagnosis, cleaning, adjustment, and component replacement.

Ignition System:

Spark plug service, ignition coil inspection, CDI unit testing, and timing adjustments.

Cooling System:

Radiator, coolant flow, fan operation, thermostat replacement, and coolant fluid specifications.

Transmission Clutch:

Clutch assembly (friction plates, steel plates, springs), gearbox maintenance, and fluid changes.

Drivetrain:

Final drive (chain or belt) inspection, lubrication, adjustment, and replacement procedures.

Suspension Front:

Front fork disassembly, seal replacement, oil level and type specification, spring inspection, and steering head bearing service.

Suspension Rear:

Rear shock absorber adjustment, inspection, and replacement; swingarm bearing maintenance.

Braking System Front:

Brake caliper service, pad replacement, hydraulic system bleeding, master cylinder inspection, and rotor maintenance.

Braking System Rear:

Rear brake caliper/drum service, pad/shoe replacement, hydraulic system bleeding, and master cylinder inspection.

Wheels Tires:

Tire pressure recommendations, wheel bearing service, and tire replacement procedures.

Electrical System Lighting:

Headlight, taillight, turn signals, and indicator lamp maintenance and replacement.

Electrical System Charging:

Alternator/stator testing, rectifier/regulator testing, and battery maintenance/testing.

Electrical System Starting:

Starter motor inspection and replacement, solenoid testing.

Electrical System Wiring Harness:

Comprehensive electrical schematics with detailed routing and component identification.

Bodywork Frame:

Fairing removal and installation, seat maintenance, fuel tank servicing, and frame inspection.

Controls:

Throttle cable adjustment, brake lever adjustment, clutch lever adjustment, and handlebar replacement.

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, coolant level checks, brake fluid checks.

Scheduled Maintenance:

Detailed service intervals for all major components and systems.

Troubleshooting Diagnostics:

Step-by-step guides for identifying and resolving common and uncommon mechanical and electrical issues.

Disassembly Assembly:

Complete, illustrated procedures for dismantling and reassembling all major vehicle components and systems.

Engine Rebuilding:

Detailed instructions for engine overhauls, including piston replacement, cylinder honing, valve adjustments, and gasket replacement.

Electrical Troubleshooting:

Utilizing electrical schematics to diagnose circuit faults, short circuits, and open circuits.

Part Replacement:

Specific instructions for replacing individual components with OEM part numbers where available.

Depth:

Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and advanced electrical diagnostics.

Illustration Quality:

High quality, with hundreds of images and detailed electrical diagrams to illustrate processes.

📊 Manual Specifications

File Type:

PDF

Printability:

High Quality - Printable (ALTA QUALITA' - STAMPABILE)

Bookmarks:

Includes bookmarks (CON SEGNALIBRI) for easy navigation.

Origin:

Genuine product from the manufacturer (Prodotto genuino della casa madre).

Completeness:

Comprises all repair and maintenance procedures.

⚙️ Engine Specifications

Type:

V-twin, four-stroke

Displacement:

Approximately 249cc (exact specification may vary by year/market, typically around 246cc)

Bore X Stroke:

Typical for this class, e.g., around 49.2 mm x 66 mm (refer to manual for exact figures).

Valve Configuration:

SOHC or DOHC, 2 or 4 valves per cylinder (manual will specify).

Horsepower:

Estimated 16-20 HP at around 7500-8000 RPM (refer to manual for exact figures).

Torque:

Estimated 18-20 Nm at around 6000-7000 RPM (refer to manual for exact figures).

Carburetion:

Likely dual carburetors (e.g., 26-28mm Keihin or similar), or electronic fuel injection (EFI) on later models.

Fuel Type:

Unleaded gasoline

Cooling Method:

Liquid-cooled

Oil Type:

API SG or higher, SAE 10W-40 or 20W-50 motorcycle-specific oil (refer to manual for precise recommendation).

Oil Capacity:

Approximately 1.5-2.0 liters with filter change (refer to manual for exact figure).

🔧 Transmission

Type:

5-speed constant mesh

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive or Belt drive (Venox typically uses a belt drive)

Gear Ratios:

Specific gear ratios will be detailed in the manual.

Transmission Oil Type:

Dedicated transmission oil or engine oil depending on design (refer to manual, often shared with engine oil for motorcycles).

📐 Dimensions

Length:

Approximately 2150 mm (refer to manual for exact figures).

Width:

Approximately 800 mm (refer to manual for exact figures).

Height:

Approximately 1100 mm (refer to manual for exact figures).

Dry Weight:

Approximately 170-180 kg (refer to manual for exact figures).

Wet Weight:

Approximately 185-195 kg (including fluids and fuel).

Fuel Capacity:

Approximately 14-16 liters (refer to manual for exact figures).

Front Tire Size:

Typically 110/90-16 or similar.

Rear Tire Size:

Typically 150/90-15 or similar.

Wheel Bolt Pattern:

Standard motorcycle bolt patterns; specific details in manual.

🛡️ Safety Features

Crash Safety:

Motorcycle safety is primarily assessed through rider skill and road conditions; specific manufacturer crash test ratings are not typically published for this segment in the same way as cars.

Braking:

Front and rear disc brakes. ABS may be an optional feature on some later models or specific markets; manual will confirm.

Lighting:

Halogen headlight, taillight, brake light, turn signals.

Ergonomics:

Cruiser-style ergonomics designed for comfort on longer rides.

💡 Technology Features

Instrument Cluster:

Analog speedometer and tachometer, with indicator lights for turn signals, high beam, neutral, oil pressure, and engine check.

ABS:

Anti-lock Braking System (ABS) may be an optional feature on certain model years or trims; manual will confirm availability and operation.

Connectivity Features:

No advanced digital connectivity features expected for this model's era.

🔧 Maintenance

Initial Service:

Typically at 1000 km or 1 month (refer to manual).

Regular Maintenance:

Scheduled inspections and replacements every 4000-6000 km or annually (refer to manual for specific intervals for oil, filters, spark plugs, valve clearance, etc.).

Belt Drive Maintenance:

Specific interval for belt tension check, cleaning, and replacement (if applicable, typically higher mileage than chain).

Engine Oil:

SAE 10W-40 or 20W-50, API SG or higher motorcycle oil.

Coolant:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water) for liquid-cooled engines.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Final Drive Oil:

If separate from engine oil, refer to manual for specific type (e.g., gear oil).

Common Wear Items:

Clutch plates, brake pads, tires, fork seals, drive belt (if applicable).

Potential Issues:

Carburetor synchronization (if applicable), electrical connections, cooling system leaks, charging system issues (rectifier/regulator).

Parts Listing Scope:

The manual title includes 'Lista Parti', indicating it likely contains part numbers and diagrams for component identification and ordering.

📚 Vehicle History

Kymco Founding:

KYMCO was founded in 1964.

Kymco Reputation:

Known for producing reliable and affordable vehicles, often with a focus on scooters, but also expanding into motorcycles and ATVs.

Venox Introduction:

The Venox 250 was introduced in the early 2000s as KYMCO's entry into the mid-size cruiser market.

Model Updates:

Likely received minor updates over its production run regarding styling, minor mechanical adjustments, and potentially emissions compliance.

Manufacturing Location:

Manufactured by KYMCO in Taiwan.

Production Years:

Production spanned roughly from the early 2000s into the late 2000s/early 2010s, depending on market availability. Specific model years covered by this manual are not listed but are typically for the primary production run of the Venox 250.

🏆 Awards & Recognition

Awards And Ratings:

Specific awards or widely published ratings for the KYMCO Venox 250 are not commonly cited in major automotive publications, as it was positioned as an accessible cruiser rather than a performance-oriented or luxury model.