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Kymco X 500 Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Kymco Model: X 500 Type: Motorcycle 👋 Introduction Market Position Segment: Mid-size maxi-scooter, positioned for urban commuting and light touring Competitive Analysis Competitors: Yamaha TMAX,...
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类型: Motorcycle
厂商:
斯库: 48127
Kymco X 500 Workshop Service Repair ManualKymco X 500 Workshop Service Repair ManualKymco X 500 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kymco
Model:
X 500
Type:
Motorcycle
👋 Introduction
Market Position
Segment:
Mid-size maxi-scooter, positioned for urban commuting and light touring
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 400, Honda Forza 350/750, BMW C 400 GT
Key Features
Feature List:
Comfortable riding position, ample storage, capable engine for varied conditions
Manual Value
Benefit:
Essential for DIY maintenance, repair, and optimization, reducing reliance on costly dealership services
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair
Page Count
Pages:
Hundreds (exact number not specified, indicative of comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on typical market distribution, though not explicitly stated)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, troubleshooting, performance tuning
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, EVAP system
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan
Exhaust System:
Exhaust pipes, muffler, catalytic converter, lambda sensors
Transmission:
Automatic transmission (CVT), clutch operation, gear ratios, maintenance
Chassis:
Frame, suspension (front and rear), steering system
Brakes:
Hydraulic brake system (front and rear), brake pads, discs, calipers, ABS system (if equipped)
Electrical System:
Battery, charging system, ignition system, lighting, wiring diagrams, ECU
Bodywork And Trim:
Fairings, panels, seat, handlebars, accessories
Wheels And Tires:
Wheel removal and installation, tire pressure, tire types
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Complete engine and transmission rebuild procedures
Installation:
Installation of genuine and aftermarket parts and accessories
Specifications:
Torque specifications, clearances, adjustments
Technical Depth
Depth:
Comprehensive: from basic maintenance to full engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Type:
Digital (PDF) - printing and binding not included in download
Paper Type
Type:
N/A (Digital Format)
Searchability
Feature:
Searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
Approximately 498.5 cc (specific to X 500 variants, exact value may vary slightly)
Bore X Stroke:
e.g., 94.0 mm x 71.0 mm (typical for this displacement, verify with manual)
Compression Ratio:
e.g., 10.0:1 (typical, verify with manual)
Performance
Horsepower:
Approx. 37-39 HP (verify with specific model year documentation)
Torque:
Approx. 45-48 Nm (verify with specific model year documentation)
Fuel System
System:
Electronic Fuel Injection (EFI)
Ignition
Type:
Electronic ignition (CDI or ECU controlled)
Lubrication
System:
Forced lubrication (Wet sump)
Starting
System:
Electric starter
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Type:
N/A (CVT is standard for this model class)
Features
Drive:
Belt drive to rear wheel
Fluid
Type:
Specific CVT fluid (refer to manual for exact specification, e.g., JATCO CVT fluid equivalent or manufacturer specific)
Fluid Capacity
Capacity:
Refer to manual for precise capacity, typically around 1.5-2.0 liters for CVT servicing.
📐 Dimensions
Exterior
Length:
Approx. 2250 mm (verify with manual)
Width:
Approx. 800 mm (verify with manual)
Height:
Approx. 1400 mm (verify with manual)
Wheelbase:
Approx. 1550 mm (verify with manual)
Weights
Curb Weight:
Approx. 220-230 kg (verify with manual)
Payload Capacity:
Refer to manual for specific load limits
Cargo
Underseat Storage:
Generous under-seat storage typical for maxi-scooters, capable of holding one full-face helmet
🛡️ Safety Features
Ratings
Ratings:
Not applicable (Motorcycle safety is rated differently than cars, refer to specific motorcycle safety organizations if available)
Active Features
ABS:
Anti-lock Braking System (ABS) available on some variants/optional
Lighting:
Halogen or LED headlights, taillights, and turn signals
Passive Features
Frame Construction:
Steel frame for rigidity and rider protection
Braking System:
Dual disc front brakes, single disc rear brake for strong stopping power
💡 Technology Features
Infotainment
Dashboard:
Digital/analog combination dashboard with speed, RPM, fuel level, odometer, trip meter, clock, and indicator lights
Lighting:
Halogen or LED headlights, LED taillight (features vary by model year and trim)
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be optional or standard depending on the specific variant and market.
Connectivity
Features:
Typically no advanced connectivity features like smartphone integration unless a specific later revision exists. Focus is on core motorcycle functions.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 - 5,000 km or 6-12 months (refer to manual for exact interval)
Air Filter Replacement:
Typically every 6,000 - 10,000 km (refer to manual)
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (refer to manual)
Cv Belt Inspection Replacement:
Inspection typically every 10,000 km, replacement every 20,000 - 30,000 km (refer to manual)
Fluid Specifications
Engine Oil:
SAE 10W-40 or 10W-50, API SG or higher, JASO MA certified (verify with manual for precise grade and specification)
Engine Oil Capacity:
Approx. 1.7 - 1.9 liters with oil filter change (refer to manual)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water (refer to manual for specific type and color)
Brake Fluid:
DOT 4 (verify with manual)
Known Issues
Common Problems:
Potential for CVT belt wear, occasional electrical gremlins, minor plastic trim fitment issues (as with many scooters of this era). Detailed diagnostics in manual.
📚 Vehicle History
Brand Heritage
Heritage:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, and ATVs, known for producing high-quality vehicles and often manufacturing for other major brands.
Model Evolution
Evolution:
The X 500 represents Kymco's entry into the larger displacement maxi-scooter market, building on experience from smaller displacement models. It aims to offer a blend of performance, comfort, and practicality.
Production
Launch Year:
Specific launch year for the X 500 varies by market, typically around the late 2000s to early 2010s for initial versions. (Manual likely covers specific production years.)
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards are not widely publicized for this model, but Kymco products generally receive positive reviews for value and reliability in their segments.
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