Vehicle Segment:
Maxi-scooter, urban mobility, touring.
Target Audience:
Commuters seeking comfort, performance, and utility; touring riders.
Key Competitors 2005 2006:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Aprilia Scarabeo 500.
Vehicle Strengths:
Powerful engine for its class, comfortable riding position, ample storage, good wind protection.
Manual Value Proposition:
Provides essential factory-level information for maintaining and repairing the Xciting 500, including rare parts catalog data.
Engine Systems:
Engine disassembly and reassembly, fuel injection, ignition, cooling, lubrication, starting, charging.
Drivetrain Systems:
Transmission (CVT), final drive, clutch, belt drive.
Chassis Systems:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires.
Braking Systems:
Front and rear brake systems (hydraulic, disc brakes), brake fluid specifications, bleeding procedures.
Electrical Systems:
Battery, lighting (headlights, taillights, signals), starter motor, alternator, wiring diagrams, fuses, relays, ignition switch, horn.
Bodywork And Trim:
Fairings, seat, storage compartments, body panel removal and installation, trim components.
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug checks, coolant flushes, brake adjustments, chain lubrication (if applicable).
Repair Procedures:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component testing and replacement.
Troubleshooting Guides:
Diagnostic procedures for common performance issues, electrical faults, and mechanical problems.
Parts Identification:
Detailed exploded views of all major components with OEM part numbers for the Xciting 500 SAA0AB(TK) model.
Depth Of Coverage:
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures.
Diagnostic Information:
Includes specific fault codes and troubleshooting trees for electrical and mechanical issues.
Illustrations:
Hundreds of high-quality photos and detailed diagrams.
Wiring Diagrams:
Comprehensive, clearly laid out wiring diagrams for all electrical systems.
Engine Type:
Four-stroke, liquid-cooled, OHC, 4-valve, single-cylinder.
Engine Displacement:
493 cc
Bore X Stroke:
92 mm x 75 mm
Compression Ratio:
10.5:1
Horsepower Output:
Approx. 36.2 hp @ 7000 rpm (Note: Exact figures may vary by region and specific tune)
Torque Output:
Approx. 42 Nm @ 5500 rpm (Note: Exact figures may vary by region and specific tune)
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as specified in owner's manual, typically 87 or higher)
Oil Type:
Kymco recommends specific motorcycle oil grades (e.g., SAE 10W-40, JASO MA certified) - refer to manual for precise specification.
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System:
Liquid-cooled
Length:
Approx. 2230 mm (7.32 ft)
Width:
Approx. 790 mm (2.59 ft)
Height:
Approx. 1430 mm (4.70 ft)
Wheelbase:
Approx. 1570 mm (5.15 ft)
Dry Weight:
Approx. 220 kg (485 lbs) (Note: Actual weight may vary slightly)
Fuel Tank Capacity:
Approx. 14 Liters (3.7 US gal)
Underseat Storage:
Ample underseat storage, typically accommodating one full-face helmet.
Safety Certification:
CE, EPA (depending on market of sale)
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake. ABS may have been an option on some models/markets.
Lighting System:
Halogen headlights, LED taillight/brake light, front and rear turn signals.
Frame Construction:
Steel tube frame for rigidity and stability.
Dashboard Display:
Analog tachometer and speedometer, digital odometer, fuel gauge, and indicator lights.
ABS Availability:
Optional on some configurations/markets, check specific vehicle.
Connectivity Features:
N/A (Basic scooter technology for this era)
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Refer to manual for precise interval.
Air Filter Replacement:
Inspect every 6,000 km, replace as needed or per manual schedule.
Spark Plug Replacement:
Check and clean every 6,000 km, replace per manual schedule (e.g., 12,000 km).
Cv Belt Inspection:
Inspect belt wear and condition periodically, replace typically around 20,000-30,000 km.
Coolant Flush:
Typically every 2 years or 24,000 km. Use correct coolant type.
Engine Oil Capacity:
Approximately 1.6 Liters (with filter change) - verify in manual.
Brake Fluid:
DOT 3 or DOT 4 (confirm in manual).
Coolant:
Ethylene glycol based, anti-corrosion, anti-freeze. Kymco specific or equivalent. (Confirm mix ratio).
Common Wear Items:
CVT belt, variator rollers, brake pads, suspension bushings, battery.
Potential Electrical Issues:
Occasional regulator/rectifier failures, stator issues reported in some models.
Engine Performance Notes:
Ensure proper maintenance of the fuel injection system and air filter for optimal performance.
Manufacturer Origin:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer founded in 1964, known for producing scooters, motorcycles, and ATVs, often as an OEM supplier for other major brands.
Xciting Lineage:
The Xciting series is Kymco's line of maxi-scooters, designed for comfort and performance. The 500 model represented a significant step up in displacement and capability for Kymco in this segment.
Manufacturing Location:
Primarily manufactured in Taiwan.
