Engine Mechanics:
Engine block, pistons, rings, connecting rods, crankshaft, cylinder head, camshaft, valve train (valves, valve stems, guides, springs, locks), oil pump, oil pan, oil cooling systems, timing gears, timing chain, seals, gaskets.
Fuel System:
Carburetor (assembly, diaphragm, throttle shaft, choke shaft, choke valve, air screw, insulation), fuel pump, fuel filter, fuel lines, intake manifold, intake gaskets.
Ignition System:
Ignition system components, spark plugs, plug wires, distributor, CDI unit (if applicable), ignition coils, wiring harnesses related to ignition.
Transmission Drivetrain:
Clutch (pressure plate, clutch shoes, clutch case, clutch hose, clutch lines), drive belt, variator components (if CVT), final drive assembly, gear shift linkage, shifter cables.
Brakes:
Brake system overhaul, brake pads, brake shoes, rotors, brake calipers, brake hoses, brake fluid replacement, hydraulic system components (master cylinder, slave cylinder if applicable), drum brake mechanisms.
Suspension Steering:
Front forks, rear shock absorbers, suspension linkage, steering head bearings, steering system components, wheel bearings, axle shafts, CV boots.
Electrical Lighting:
Wiring harnesses (main, chassis, engine), sensors (oil sensor, pressure sensor, oxygen sensor), electrical pin connectors, relays (headlight, starter, ignition), battery, alternator, starter motor, headlight replacement, taillight replacement, bulb replacement, fog lights, interior lighting, turn signals, side markers, electrical diagrams.
Exhaust Emissions:
Muffler, downpipe, catalytic converter, exhaust gaskets, headers, heat wrap, emissions control components (if applicable).
Cooling System:
Radiator, radiator fan, oil radiator, coolant hoses, fan shroud, coolant specifications, cooling system maintenance.
Bodywork Chassis:
Chassis components, body panels, bumpers, fenders, doors, hood, door hinges, door latches, door panels, dashboard, glovebox, center console, trim replacement, emblems, mud guards, mud flaps.
Wheels Tires:
Tire rotation, tire replacement, wheel alignment, lug nuts, hub caps, wheel covers.
Maintenance Procedures:
Oil change, transmission fluid change, fluid level checks, lubrication points, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, battery maintenance, tire pressure checks, chain adjustment (if applicable).
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common issues, diagnostic procedures for engine, electrical, and mechanical systems, fault code interpretation (if applicable).
Repair Rebuild:
Complete disassembly and reassembly instructions for all major components, engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical component repair.
Installation Replacement:
Instructions for replacing parts and accessories, installation of optional equipment, proper torque specifications for fasteners.
Depth:
Comprehensive, covering basic maintenance to complete engine and drivetrain rebuilds, including detailed diagrams, exploded views, and technical specifications. Includes factory-recommended procedures and specifications.
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months (Refer to manual for specific interval and oil type).
Air Filter Replacement:
Every 6,000-10,000 km, or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 10,000-12,000 km.
Engine Oil Specification:
Refer to manual; typically SAE 10W-40 or 15W-50 API SG or higher JASO MA rated motorcycle oil.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (Refer to manual for exact specification).
Coolant Specification:
Ethylene Glycol based antifreeze coolant for liquid-cooled engines (Refer to manual for specific type and mixture ratio).
Common Wear Items:
Drive belt wear, variator components (rollers, ramp plate), brake pad and rotor wear, suspension bushings, electrical connectors (corrosion).
Potential Problems:
Carburetor synchronization issues, fuel pump reliability (on some variants), overheating (if cooling system is not maintained), electrical gremlins due to vibration and moisture ingress.
