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Land Rover Discovery 3 LR3 2004-2009 Factory Service and Repair Workshop Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 3 Model Alias: LR3 Market Segment: Full-size Luxury SUV Codes Chassis Code: L319 👋 Introduction Market Position Positioning: The Land Rover...
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Land Rover Discovery 3 LR3 2004-2009 Factory Service and Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery 3
Model Alias:
LR3
Market Segment:
Full-size Luxury SUV
Codes
Chassis Code:
L319
👋 Introduction
Market Position
Positioning:
The Land Rover Discovery 3 (LR3) was positioned as a premium, highly capable off-road and on-road SUV, known for its ruggedness, advanced Terrain Response system, and luxurious interior, competing with vehicles like the BMW X5, Mercedes-Benz M-Class, and Lexus RX.
Competitive Analysis
Strengths:
Superior off-road capability, sophisticated air suspension, comfortable ride, powerful engine options, spacious interior.
Key Features
Features Highlighted:
Terrain Response System, Integrated Body-Frame construction, sophisticated electronic air suspension (EAS), powerful V8 engine options, HSE luxury trim levels.
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Engine Variants Covered:
All
Regions Covered:
Global (based on factory specifications)
Page Count
Estimated Page Count:
Extensive (typically thousands of pages for full factory service manuals)
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including diagnosis, overhaul, specific component repairs), Transmission (automatic and manual, including diagnostics and overhaul), Drivetrain (driveshafts, differentials, hubs, wheel bearings)
Chassis:
Suspension (including Air Suspension System - EAS), Steering, Brakes (ABS, DSC, EBD components, brake fluid service), Wheels and Tires
Electrical:
Body Electrical Systems, Powertrain Control Module (PCM), Engine Control Module (ECM), Transmission Control Module (TCM), Anti-lock Braking System (ABS) module, Electronic Stability Control (ESC) module, Airbag System (SRS), Lighting, Audio System, Navigation System, Climate Control System, Keyless Entry System, Immobilizer System, Wiring Diagrams (comprehensive)
Body:
Body Panels, Doors, Windows, Sunroof, Bumpers, Interior Trim, Seats, Exterior Trim, Chassis and Frame (structure)
Climate Control:
HVAC System operation, diagnosis, component replacement (compressor, condenser, evaporator, blower motor, heater core), refrigerant handling
Safety Systems:
Airbag (SRS) system operation, diagnosis, and replacement procedures; Seatbelt systems
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, fuel filter replacement, spark plug replacement, brake fluid flush, coolant flush and replacement, differential fluid change, transfer case fluid change, power steering fluid change
Diagnostics:
Troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation, using diagnostic scan tools, system-specific diagnostic procedures
Repair Overhaul:
Engine rebuilds, transmission overhauls, suspension component replacement (bushings, ball joints, control arms, shock absorbers/struts), brake caliper and rotor replacement, driveshaft and CV joint replacement, starter motor and alternator replacement, fuel pump replacement, radiator and cooling fan replacement, AC system component repair
Component Replacement:
Step-by-step instructions for removing and installing virtually all major and minor components
Wiring Diagrams:
Detailed, system-specific wiring diagrams with component locations and wire color coding
Calibration Procedures:
Procedures for recalibrating systems after component replacement (e.g., steering angle sensor, ride height sensors for EAS)
Technical Depth
Depth:
Comprehensive (factory-level detail)
Diagnostic Tools:
References to necessary diagnostic tools (e.g., Land Rover specific scan tools like T4 or IDS, general OBD-II scanners)
Torque Specifications:
Detailed torque specifications for all fasteners and critical components
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typical for well-produced PDF manuals)
Printable:
Yes
Print Quality
Quality:
High (includes clear images, diagrams, and text)
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
Compatibility
Operating Systems:
PC, MAC, Linux
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
4.4L V8 (Jaguar AJ-V8)
Engine 1 Displacement:
4398 cc
Engine 1 Power:
295 hp @ 5500 rpm (approx.)
Engine 1 Torque:
315 lb-ft @ 3600 rpm (approx.)
Engine 1 Fuel System:
Electronic Fuel Injection (EFI), Naturally Aspirated
Secondary Engine
Engine 2 Name:
4.0L V6 (Ford Cologne/Jaguar AJ-V6 derived)
Engine 2 Displacement:
3998 cc
Engine 2 Power:
212 hp @ 4800 rpm (approx.)
Engine 2 Torque:
266 lb-ft @ 3000 rpm (approx.)
Engine 2 Fuel System:
Electronic Fuel Injection (EFI), Naturally Aspirated
Engine 2 Notes:
Primarily for earlier models or specific markets.
Tertiary Engine
Engine 3 Name:
2.7L TDV6 Diesel
Engine 3 Displacement:
2720 cc
Engine 3 Power:
190 hp @ 4000 rpm (approx.)
Engine 3 Torque:
325 lb-ft @ 1900 rpm (approx.)
Engine 3 Fuel System:
Common Rail Direct Injection (CRDi), Turbocharged, Intercooled
Engine 3 Notes:
Available in European and other markets.
Engine 4 Name:
4.4L TDV8 Diesel
Engine 4 Displacement:
4367 cc
Engine 4 Power:
300 hp @ 4000 rpm (approx.)
Engine 4 Torque:
440 lb-ft @ 1900 rpm (approx.)
Engine 4 Fuel System:
Common Rail Direct Injection (CRDi), Twin-Turbocharged, Intercooled
Engine 4 Notes:
Introduced later in the L319 generation, available in certain markets.
🔧 Transmission
Standard
Transmission Type:
6-speed ZF 6HP26 (for V8 and TDV8), 6-speed ZF 6HP19 (for V6), 6-speed ZF 6HP26 (for TDV6)
Optional
Transmission Type:
Manual transmission was available on some early models/markets, typically a 6-speed manual.
Features
Electronic Control:
Electronically controlled with adaptive shift logic, includes manual shift mode ('CommandShift' on some models).
Transfer Case:
2-speed electronic transfer case with locking center differential.
📐 Dimensions
Exterior
Length:
4835 mm (190.4 in)
Width:
1900 mm (74.8 in) (excluding mirrors)
Height:
1886 mm (74.3 in) (normal ride height)
Interior
Seating Capacity:
7 (standard, 2+3+2 configuration)
Cargo
Cargo Volume Behind 2Nd Row:
Approximately 480 liters (16.9 cu ft)
Cargo Volume Behind 3Rd Row:
Approximately 170 liters (6.0 cu ft)
Weights
Curb Weight:
Approx. 2200-2400 kg (4850-5290 lbs) depending on engine and specifications
Towing Capacity:
3500 kg (7716 lbs) (braked trailer)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not directly rated by NHTSA for all configurations during its production span, but built to meet rigorous safety standards.
Euro Ncap Rating:
4 Stars (for 2004 model)
Active Features
Active Safety Systems:
ABS, EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), HDC (Hill Descent Control), ETC (Electronic Traction Control), Roll Stability Control (RSC)
Passive Features
Passive Safety Systems:
Multiple airbags (front, side curtain, front side), Three-point seatbelts with pretensioners, Crumple zones, Integrated Body-Frame construction
💡 Technology Features
Infotainment
Infotainment System:
Typically features a DVD-based Navigation System, Harmon Kardon premium audio system, CD changer, and climate control interface.
Driver Assistance
Driver Assistance Features:
Terrain Response, Hill Start Assist (HSA), Hill Descent Control (HDC), Cruise Control, Parking Sensors (front and rear)
Connectivity
Connectivity Features:
Bluetooth hands-free calling (on later models/options), auxiliary audio input.
Other Technology
Other Tech:
Bi-Xenon Headlights with Adaptive Front-lighting System (AFS) on higher trims, Rain-sensing wipers, Automatic headlamps, Keyless Entry and Start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 12 months, whichever comes first (consult manual for specific engine)
Engine Oil Filter Interval:
Same as oil change
Air Filter Interval:
30,000 miles or 24 months
Cabin Air Filter Interval:
15,000 miles or 12 months
Spark Plug Interval:
V8: 60,000 miles; TDV6: 40,000 miles (consult manual for specifics)
Brake Fluid Flush Interval:
Every 2 years regardless of mileage
Coolant Replacement Interval:
50,000 miles or 5 years
Transmission Fluid Change Interval:
Typically sealed for life, but recommended by many specialists every 60,000-80,000 miles for longevity.
Transfer Case Fluid Change Interval:
60,000 miles
Fluid Specifications
Engine Oil V8:
SAE 5W-30 (Synthetic), meeting Ford WSS-M2C153-H or equivalent (e.g., Castrol SLX Professional)
Engine Oil V6:
SAE 5W-30 (Synthetic), meeting Ford WSS-M2C153-H or equivalent
Engine Oil Tdv6:
SAE 5W-30 (Synthetic Diesel), meeting Ford WSS-M2C184-A or equivalent
Transmission Fluid:
ZF LifeguardFluid 6 (for ZF 6HP series automatic transmissions)
Brake Fluid:
DOT 4 (Low Viscosity)
Coolant:
OAT (Organic Acid Technology) Antifreeze, meeting Land Rover specification LRQFVAT001 (typically green colored)
Known Issues
Common Issue 1:
Air Suspension Compressor Failure: The EAS compressor can fail due to wear or leaks, leading to a loss of ride height. The manual covers diagnosis and replacement.
Common Issue 2:
EAS Valve Block Leaks: The valve block controlling air distribution can develop leaks, causing uneven ride height. Manual covers diagnostic procedures and component replacement.
Common Issue 3:
Cooling System Leaks: Particularly the upper and lower radiator hoses, and thermostat housing leaks can occur. Manual provides detailed replacement procedures.
Common Issue 4:
Timing Belt/Chain Issues: While V8s use chains, some diesel engines may have specific maintenance considerations for timing components. Manual provides detailed procedures.
Common Issue 5:
Electronic System Faults: Various sensors and modules (e.g., ABS, DSC, Terrain Response) can experience faults. The manual's detailed wiring diagrams and diagnostic flowcharts are crucial here.
Common Issue 6:
DPF (Diesel Particulate Filter) Issues: For TDV6 models, DPF regeneration cycles and potential clogging are common concerns. The manual covers DPF system diagnosis and regeneration procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Land Rover has a long and storied history of producing rugged, go-anywhere off-road vehicles since the original Land Rover Series I in 1948.
Model Evolution
Predecessor:
Land Rover Discovery Series II (LT)
Successor:
Land Rover Discovery 4 (LR4)
Generation Name:
Third Generation Discovery
Production
Production Start Year:
2004
Production End Year:
2009
Manufacturing Locations:
Solihull, West Midlands, United Kingdom
🏆 Awards & Recognition
Recognitions
Awards Recog:
The Discovery 3/LR3 received accolades for its off-road prowess and advanced technology upon its release, often praised in automotive reviews for bridging the gap between rugged capability and luxury SUV comfort.
Ratings
Off Road Ratings:
Consistently highly rated for off-road capability by automotive journalists and off-roading communities.
Certifications
Certifications:
Built to meet stringent European and North American automotive safety and emissions standards.
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