Systems Covered:
Engine Mechanical, Fuel System, Lubrication System, Cooling System, Ignition System, Charging System, Starting System, Exhaust System, Emissions Control, Transmission (Automatic), Drivetrain (FWD/AWD), Suspension (Front & Rear), Steering System, Brake System (Hydraulic & Parking), Climate Control System, Electrical System (Power Distribution, Lighting, Instruments, Body Control Modules, Infotainment), Body & Chassis, Restraints System (Airbags, Seatbelts), Body Exterior & Interior Trim, Diagnostic Procedures, Troubleshooting
Chassis Systems:
Detailed coverage of front and rear suspension components, steering rack, power steering pump, wheel bearings, and hub assemblies. Includes troubleshooting and replacement procedures for all.
Brake Systems:
Comprehensive coverage of hydraulic brake system components (master cylinder, brake lines, calipers, wheel cylinders), brake pad and rotor replacement, brake fluid flushing, parking brake system diagnosis and repair.
Electrical Diagrams:
Includes detailed wiring diagrams for all major electrical systems, including power distribution, lighting, engine controls, transmission controls, body electronics, chassis electronics, and comfort systems.
Body And Interior:
Coverage includes removal and installation of interior trim panels, seats, dashboard components, door panels, headliner, and exterior body panels. Repair of dents, panel replacement, and paint preparation procedures.
Emission Control:
Detailed information on emission control systems, including catalytic converters, oxygen sensors, evaporative emission control (EVAP) system, and exhaust gas recirculation (EGR) system diagnostics and repair.
Climate Control:
Coverage of the automatic climate control system, including A/C compressor, refrigerant charging, heater core, blower motor, actuators, and temperature sensors.
Procedures Included:
Scheduled Maintenance, Routine Inspections, Oil Change Procedures, Filter Replacements, Tune-Up Procedures, Engine Disassembly & Reassembly, Cylinder Head Servicing, Piston & Connecting Rod Servicing, Crankshaft & Main Bearing Servicing, Valve Train Servicing, Fuel Injection System Servicing, Fuel Pump & Filter Replacement, Radiator & Coolant System Service, Water Pump Replacement, Ignition System Diagnostics & Repair, Alternator & Charging System Testing, Starter Motor Testing & Replacement, Transmission Fluid & Filter Service, Transmission Removal & Installation, Clutch Servicing (if applicable, though MKS is auto only), Driveshaft & CV Joint Service, Differential Servicing, Wheel Bearing Replacement, Brake Pad & Rotor Replacement, Brake Caliper Servicing, Power Steering System Service, Suspension Component Replacement (Shocks, Struts, Ball Joints, Bushings), Wheel Alignment Procedures, Steering Rack & Pump Service, Electrical Component Testing & Replacement, Wiring Diagram Interpretation, Body Panel Repair & Replacement, Interior Component Removal & Installation, Airbag System Diagnosis, Diagnostic Trouble Code (DTC) Retrieval & Analysis, Component Testing using Multimeter/Oscilloscope, Torque Specifications for all fasteners, Lubrication Points
Troubleshooting Procedures:
Extensive troubleshooting guides for common drivability issues, electrical faults, HVAC problems, and mechanical noises. Includes diagnostic flowcharts and symptom analysis.
Tire And Wheel Service:
Wheel removal and installation, tire mounting and balancing, wheel alignment procedures and specifications, wheel bearing inspection and replacement.
Diagnostic Tools:
Guidance on the use of diagnostic tools, including scan tools for retrieving diagnostic trouble codes (DTCs) and live data, and oscilloscope usage for signal analysis.
Wiring Routing:
Information on wire, cable, and hose routing to ensure correct placement and prevent damage during repairs or assembly.
Technical Depth:
Comprehensive Workshop Level (Diagnostic, Repair, Rebuild, Maintenance)
Diagnostic Capabilities:
Detailed diagnostic procedures, including symptom-based troubleshooting, component testing, wiring diagrams for tracing electrical faults, and specific procedures for using diagnostic tools (e.g., OBD-II scanner).
Engine Rebuild Depth:
Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft bearing replacement, and detailed information on valve timing and gasket installation.
Torque Specifications:
Abundant torque specifications for all critical fasteners across all systems, ensuring proper assembly and preventing component damage.
Maintenance Intervals:
Refer to manual for specific intervals: Engine Oil & Filter (e.g., 7,500 miles or 6 months), Tire Rotation (e.g., 7,500 miles), Cabin Air Filter (e.g., 15,000 miles or 12 months), Brake Fluid Flush (e.g., 3 years), Coolant Flush (e.g., 5 years or 100,000 miles). Detailed schedules provided in manual.
Engine Oil Specification:
SAE 5W-20, API SN or equivalent. (e.g., Motorcraft SAE 5W-20 Synthetic Blend).
Transmission Fluid Specification:
MERCON LV Automatic Transmission Fluid (ATF). (e.g., Motorcraft MERCON LV ATF).
Coolant Specification:
Premium Long Life Engine Coolant (e.g., Motorcraft Yellow Prediluted).
Brake Fluid Specification:
DOT 3 or DOT 4 High-Temperature Brake Fluid.
Power Steering Fluid Specification:
Refer to manual; typically a specific type of power steering fluid or Mercon V. (e.g., Motorcraft High-Performance Power Steering Fluid).
Differential Fluid Specification:
Refer to manual; typically SAE 75W-140 Synthetic for AWD models. (e.g., Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant).
Known Issues:
Potential for transmission issues (shifting problems, torque converter shudder), water pump leaks, early thermostat failures, and minor electrical glitches. The EcoBoost engine can be sensitive to fuel quality. Manual provides troubleshooting for these.
Common Maintenance Items:
Spark Plugs (standard maintenance item, replacement based on mileage), Air Filters (engine and cabin), Wiper Blades, Battery.