Power Plant:
Engine operation, maintenance, fuel, coolant, oil levels, filters, belts, cooling systems, intake/exhaust systems, vibration damper.
Drivetrain:
Final drive oil level checks, final drive hub oil changes, drive axle components.
Hydraulics:
Hydraulic system oil level checks, hydraulic system oil return line filters, working hydraulic system oil renewal, mast and tilt cylinder pivots, fork carriage cylinder bearings, double hoses, mast chains, lift chains.
Chassis And Bodywork:
Truck cleaning, mirrors, seat belt condition, wheel nut tightening, tyre condition and pressure checks, cab mountings, chassis frame, steer axle lubrication, structured components inspection, welds inspection.
Controls And Instruments:
General views, type plates, controls and indicators, instruments and switches, control levers (joysticks), steering system.
Electrical System:
Battery checks, electric cables, connectors, connections, fuse box operation, fuses.
Braking System:
Service brake, parking brake operation, brake control mechanism.
Operation:
Truck takeover, beginning operation, starting the engine, jump start procedure, driving, truck status display, emergency shutdown, tilting the cabin, steering, mast/lifting device/attachment controls, operating optional attachments, lifting/travelling/depositing loads, trailer coupling, towing, hoisting, transporting.
Maintenance:
Regular inspections, fluid checks and changes, filter replacements, belt tension checks, lubrication, chain checks and renewal, tire and wheel maintenance, brake system checks, electrical system checks, hydraulic system maintenance.
Troubleshooting:
Troubleshooting guides for diesel engine and hydraulic systems.
Safety:
Safety rules, operating without guards, malfunction handling, residual risks, solid tires option, stability considerations, overload safety switch.
Wheel Service:
Wheel removal (drive and steer axles), wheel assembly inspection, wheel refitting (drive and steer axles), examples of restraining devices, jacking locations.
Depth:
Comprehensive coverage from basic operation and safety to detailed maintenance schedules, fluid specifications, troubleshooting, and system component checks.
Illustrations:
High-quality illustrated diagrams for operational guidance and component identification.
Electrical Diagrams:
Includes electrical circuit diagrams and electrical circuit drawings.
Hydraulic Diagrams:
Includes hydraulic circuit diagrams and hydraulic circuit drawings.
Type:
Diesel (specific engine model not detailed in product info, but common for this series to use industrial diesel engines).
Recommendations:
Diesel fuel, with guidance on fuel filter maintenance and water separation.
Maintenance Points:
Engine oil level, fuel level, coolant level, air filter, fuel filter, drive belt condition, cooling fan belt tension.
Oil Change Interval:
Every 12 months minimum, or per operating hours.
Cooling System Maintenance:
Coolant level check, coolant strength check, coolant replacement, radiator and oil cooler cleaning.
Conformity:
EC declaration of conformity included, indicating compliance with relevant European directives.
Operational:
Overload safety switch, hazard warning lights, turn indicators, horn, emergency shutdown.
Operator Protection:
Cab interior light, adjustable driver's seat, seat belts (check condition), opening side windows, secure guards.
Malfunctions:
Guidance on handling malfunctions during operation and implications of operating with guards removed.
Considerations:
Specific section on stability, including implications of solid tires option.
Schedule:
Detailed service plans at 50h, 500h, 1000h, 2000h, 3000h, and 5000h intervals are provided.
Recommendations:
Includes recommendations for diesel fuel, engine oil, final drive oil, and hydraulic oil (specific grades would be detailed within the manual).
Common Wear Items:
Wear items typically include tires, hydraulic hoses, mast chains, filters, and engine belts, with maintenance schedules addressing their upkeep.
Engine Maintenance:
Oil and filter changes, fuel filter cleaning/replacement, belt checks, cooling system servicing, air filter replacement.
Hydraulic Maintenance:
Oil level checks, filter replacements, lubrication of cylinder pivots and bearings, chain inspection and lubrication.
Chassis Maintenance:
Cleaning, lubrication of steer axle, tire inspections, tightening of wheel nuts, structural component checks.
Maintenance Tasks:
Engine oil level check, fuel level check, coolant level check, fuel filter cleaning, air filter check.
Maintenance Tasks:
Final drive oil level check, change final drive hub oil.
Tire Service:
Wheel removal/refitting procedures for drive and steer axles, wheel assembly inspection, tyre condition check.
Maintenance Tasks:
Hydraulic system oil level check, hydraulic tank breather filter check, renewal of hydraulic system filters and oil.
Maintenance Tasks:
Battery check, electric cable and connector condition check, fuse box access and fuse information.
Mast Maintenance:
Lubrication of mast and tilt cylinder pivots, lubrication of fork carriage cylinder bearings, check and adjustment of mast chains, lubrication of mast chains, renewal of lift chains.
Operational Safety:
Overload safety switch, emergency shutdown procedure.
Procedures:
Hoisting the truck, transporting the truck, jacking locations.
Installation:
Procedure for installation of additional equipment.
Controls:
Detailed descriptions of control levers (joysticks), steering, and brakes.
Cabin Features:
Opening side window, cab interior light, driver's seat adjustment, heater/climate control.
Lighting And Signaling:
Road lights, hazard warning lights, turn indicators, windscreen wipers.
Status Display:
Information on the truck status display.
Intervals:
Comprehensive schedule from 50 to 5000 operating hours, with options for 'as required' service.
Annex Coverage:
Dedicated section for technical data and datasheet, providing specific quantitative details.
