Model:
359 Series Forklift Truck
Covered Models:
H100-600, H120-1200, H120-600, H140-1200, H140-600, H160-1200, H160-600, H180-600
Positioning:
Linde's 359 series represents a line of robust and reliable heavy-duty forklift trucks designed for demanding industrial applications. They compete in the premium segment of the materials handling market.
Competitors:
Competes with major forklift manufacturers such as Hyster, Yale, Caterpillar, Komatsu, and Toyota in the heavy-duty class.
Design Philosophy:
Focuses on operator comfort, safety, efficiency, and durability, often incorporating advanced hydraulic systems and ergonomic cabin designs.
Model Differentiation:
The model numbering (e.g., H100-600, H120-1200) indicates the nominal lift capacity (e.g., 10,000 kg, 12,000 kg) and the specific chassis/mast configuration or load center (e.g., 600mm, 1200mm).
Primary Coverage:
Operation and Maintenance
Secondary Coverage:
Technical Specifications, Safety, Troubleshooting, Circuit Diagrams
Type:
Operating Instructions (User Manual)
Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Final Drive, Hydraulics
Chassis And Controls:
Steering, Braking System, Mast, Lifting Device, Attachments, Controls (Levers/Joysticks), Cabin, Driver's Seat, Wheels, Tires
Electrical:
Lighting (Road, Hazard, Turn Indicators), Horn, Instrument Panel, Switches, Battery, Fuses, Circuit Diagrams
Operation:
Pre-operation checks, Starting/Stopping engine, Driving (single/double pedal), Steering, Braking, Load Handling (Lifting, Traveling, Depositing), Trailer Coupling, Towing, Hoisting, Unattended operation procedures
Maintenance:
Daily, Weekly, Monthly checks, Scheduled maintenance (50h, 500h, 1000h, 2000h, 3000h, 6000h), Fluid level checks (Engine Oil, Fuel, Coolant, Final Drive Oil, Hydraulic Oil), Filter replacement (Air, Fuel, Hydraulic), Belt checks and replacement, Tire inspection, Battery maintenance, Cleaning, Lubrication
Troubleshooting:
Diesel Engine Faults, Hydraulic System Faults, Fault Code List
Technical Assistance:
Installation of additional equipment, Wheel change, Cab tilting
Depth:
Comprehensive operational guidance, routine maintenance, basic troubleshooting, and detailed technical data, including circuit diagrams.
Quality:
High Quality Illustrated Factory Manual
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Content Richness:
Contains high-quality images, circuit diagrams, and detailed instructions.
Search Functionality:
Likely searchable due to PDF format, enabling quick access to information.
Engine Type:
Diesel (Specific engine model not detailed in product info, but typically industrial diesel engines from manufacturers like Cummins or Perkins are used in this class of forklift).
Power Output:
Varies by model (e.g., H100 to H180), but designed for heavy lifting and sustained operation. Specific horsepower and torque figures would be in the technical data section.
Oil Change Interval:
Minimum every 12 months (as per manual).
Air Filter Replacement:
Serviceable with renewal of element and replacement of safety element as per schedule.
Cooling System Service:
Includes checking coolant level, strength, renewing coolant, and cleaning radiator/oil cooler.
Type:
Typically a hydrostatic transmission (Linde's proprietary Linde Load Control system) for precise control, especially in single-pedal operation models. However, 'double pedal models' suggest a different control logic may also be present.
Control Systems:
Includes single-pedal and double-pedal cab configurations, indicating different operational control strategies.
Final Drive Oil Check:
Included in operational checks and maintenance schedules.
Final Drive Oil Change:
Detailed procedure provided for changing final drive hub oil.
Lift Capacity Range:
10,000 kg (H100) up to 18,000 kg (H180) nominal capacity.
Operating Weight:
Varies significantly by model and configuration; specific data would be in Technical Data section.
Mast Variations:
Manual references 'Mast variations' and provides specific technical data for them.
Safety Focus:
Extensive coverage of safety rules, including operating with guards, park brake operation, fuel/lubricant handling, residual risks, and stability.
Driver Assistance:
Features like hazard warning lights, turn indicators, horn, mirrors, and adjustable seating contribute to operational safety.
Operator Protection:
Seat belt check, consideration of guards, and procedures for leaving the truck unattended and emergency exits are covered.
Load Handling Safety:
Detailed procedures for before lifting a load, lifting a load, traveling with load, and depositing the load are provided.
Emergency Exit:
Specific mention of 'Emergency exit' procedure.
Cabin Features:
Features like clock setting, cab interior light, heater, and climate control are mentioned, contributing to operator comfort and usability.
Operational Aids:
Programmable mast positioning and adjustable driver's seat enhance operational efficiency and ergonomics.
Diagnostic Ports:
While not explicitly detailed, factory manuals of this era typically cover diagnostic access points and error code reporting.
Scheduled Maintenance:
Detailed service plans for 50h, 500h, 1000h, 2000h, 3000h, and 6000h intervals are provided.
Fuel Recommendations:
Diesel fuel specified, with general recommendations. Specific grade might be in technical data.
Lubricant Recommendations:
Specific oils and lubricants for engine, final drive, and hydraulics are recommended, with filling capacities provided.
Coolant Specifications:
Coolant level and strength checks, with procedure for renewing engine coolant.
Common Wear Items:
Common wear items for forklifts in this class include tires, hydraulic hoses, lift chains, and V-belts/drive belts, all of which have inspection and replacement procedures outlined.
Fault Diagnosis:
Dedicated troubleshooting guides for diesel engines and hydraulic systems are included, aiding in diagnosing common operational problems.
Chassis Inspection:
Procedures for checking structured components, welds, chassis frame, axle clamp security, and lubricating the steer axle.
Hydraulic Filter Replacement:
Includes renewal of main hydraulic system oil return line filters and hydraulic oil of the working hydraulic system.
Mast Chain Care:
Procedures for checking tension, lubrication, and renewing lift chains are provided.
Heritage:
Linde Material Handling is a globally recognized leader in forklift trucks, known for innovation, reliability, and advanced engineering, particularly in hydrostatic drive systems.
Series Evolution:
The 359 series represents a specific generation of Linde's heavy-duty counterbalanced forklift trucks, likely building upon earlier designs with incremental improvements in efficiency, ergonomics, and technology.
Manufacturing Location:
Linde forklifts are manufactured in various global locations, including Germany.