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Lotus Elan Type 26 1960-Lotus Service Repair Manual

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🏷️ Basic Information Identification Make: Lotus Model: Elan Type 26 Year: 1962-1971 Codes Chassis Codes: Type 26, Type 36, Type 45, Type 55, Type 65 👋 Introduction Market Position Positioning:...
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Lotus Elan Type 26 1960-Lotus Service Repair Manual
🏷️ Basic Information
Identification
Make:
Lotus
Model:
Elan Type 26
Year:
1962-1971
Codes
Chassis Codes:
Type 26, Type 36, Type 45, Type 55, Type 65
👋 Introduction
Market Position
Positioning:
Iconic British sports car, renowned for its lightweight construction, advanced chassis, and exceptional handling. Appeals to classic car enthusiasts and those seeking a pure driving experience.
Competitive Analysis
Competitors:
Primarily competed against other lightweight sports cars of the era, such as the MGB GT, Triumph TR4/TR5, and Alpine A110, but offered superior handling and performance.
Key Features
Handling Dynamics:
Groundbreaking chassis design by Lotus founder Colin Chapman, emphasizing lightness and rigidity for unparalleled cornering ability.
Engine:
Powerful Lotus-Ford Twin Cam engine, derived from Ford's Cortina, providing spirited performance.
Body Construction:
Unique fiberglass monocoque chassis with bonded body panels, contributing to its extremely low weight.
📋 Manual Details
Coverage Areas
Primary Focus:
Mechanical and electrical repair, maintenance, diagnostics, and technical specifications for the Lotus Elan Type 26 series.
Page Count
Estimated Pages:
Detailed page count not provided, but described as comprehensive.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Instant Download), Printable
📖 Manual Coverage
Systems Covered
Engine:
Lotus-Ford Twin Cam 1558cc, including assembly, disassembly, tuning, and troubleshooting.
Transmission:
Coventry Climax, Ford-based gearbox (Type 36, 47, etc.), including rebuild procedures and adjustments.
Suspension:
Front unequal wishbones, rear Chapman strut system, springs, dampers, alignment, and geometry adjustments.
Brakes:
Front disc brakes (Dunlop, Girling), rear drum brakes, hydraulic system, bleeding, and component replacement.
Steering:
Worm and roller steering system, column, linkages, and adjustments.
Electrical:
Wiring diagrams, ignition system, lighting, instrumentation, battery, alternator, starter motor, and auxiliary circuits.
Fuel System:
Carburetion (Weber, Dell'Orto), fuel pump, lines, tank, and emissions control (where applicable).
Cooling System:
Radiator, hoses, water pump, thermostat, and fan.
Exhaust System:
Manifolds, pipes, silencers, and mounting.
Bodywork:
Fiberglass body construction, chassis frame, doors, hood, trunk, windows, trim, and repair techniques.
Procedures Included
Maintenance:
Scheduled servicing, fluid changes, filter replacements, lubrication, tune-ups, and general upkeep.
Repair:
Detailed step-by-step instructions for component repair and replacement across all vehicle systems.
Diagnostics:
Troubleshooting guides and procedures for identifying and resolving common and uncommon issues.
Assembly Disassembly:
Complete guides for dismantling and reassembling all major vehicle components.
Cleaning:
Instructions for cleaning and preparing parts during maintenance and repair.
Technical Depth
Depth:
Comprehensive, suitable for both amateur enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
Format:
PDF (Optimized for immediate download and printing)
Print Quality
Quality:
High-resolution, ensuring clarity of diagrams, illustrations, and text.
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Lotus-Ford Twin Cam
Displacement:
1558 cc (95.0 cu in)
Bore X Stroke:
82.55 mm x 72.75 mm (3.25 in x 2.86 in)
Compression Ratio:
9.5:1 or 10.5:1 (depending on variant)
Horsepower Output:
Approx. 105-115 bhp (Type 26) to 126-130 bhp (Type 47/70 variants)
Torque Output:
Approx. 115-120 lb-ft (depending on variant)
Fuel System
Carburetors:
Twin Weber 40 DCOE or Dell'Orto DHLA carburetors
Fuel Type:
Unleaded or Leaded Gasoline (premium grade)
Engine Management
Ignition System:
Lucas or Bosch distributor, coil, and ignition leads
🔧 Transmission
Standard
Transmission Type:
4-speed manual (initially, later models offered 5-speed or sequential)
Gearbox Make:
Coventry Climax (early), Ford (later)
Optional
Optional Gearbox:
5-speed manual gearbox (e.g., ZF variants on some later models or racing versions).
Features
Drive Layout:
Rear-wheel drive
📐 Dimensions
Exterior
Length:
Approx. 3700 mm (145.7 in)
Width:
Approx. 1562 mm (61.5 in)
Height:
Approx. 1156 mm (45.5 in)
Weights
Curb Weight:
Approx. 726 kg (1600 lbs) – exceptionally light
Chassis Type:
Steel backbone chassis with fiberglass body.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Era-specific safety standards; focus was on handling to avoid accidents).
Active Features
Handling Emphasis:
Primary safety feature is its superior handling and braking, allowing drivers to evade hazards.
Passive Features
Seatbelts:
Seatbelts were often optional or basic in early models, but fitted on later versions.
💡 Technology Features
Infotainment
Features:
Minimal by modern standards. Primarily focused on essential instrumentation: speedometer, tachometer, oil pressure, water temperature, fuel gauge, and warning lights.
Driver Assistance
Features:
None by modern definition. The 'driver assistance' is the exceptional chassis and steering feedback.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months. Early models may recommend more frequent changes.
Tune Up:
Every 6,000 miles, including spark plug gap, ignition timing, and carburetor synchronization.
Valve Adjustment:
Every 12,000 miles for Twin Cam engines.
Fluid Specifications
Engine Oil:
API SF/SG or equivalent, SAE 20W-50 or 10W-40 (depending on climate and preference). Refer to manual for specific recommendations.
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid.
Gearbox Oil:
GL-4 or GL-5 gear oil, SAE 80W-90 or 75W-90 (check specific gearbox type).
Known Issues
Chassis Corrosion:
While the body is fiberglass, the steel backbone chassis is susceptible to rust if not properly maintained and protected.
Engine Oil Leaks:
The Twin Cam engine can be prone to oil leaks from various seals and gaskets.
Suspension Wear:
Bushings and ball joints in the suspension can wear over time, affecting handling and requiring replacement.
Fiberglass Cracking:
Stress cracks can appear in the fiberglass bodywork, particularly around mounting points and stress areas.
📚 Vehicle History
Brand Heritage
Lotus Philosophy:
Founded by Colin Chapman, Lotus Cars is synonymous with 'Lightweight,' 'Simplicity,' and 'Performance.'
Model Evolution
Elan Variants:
Evolved from the early Type 26 Coupe and Convertible, through the 2+2 (Type 36), GT (Type 45), and more performance-oriented versions like the Sprint and racing Type 47.
Production
Production Years:
1962-1971
Manufacturing Location:
Hethel, Norfolk, England
🏆 Awards & Recognition
Recognitions
Automotive Significance:
Widely regarded as one of the most significant and iconic sports cars of the 20th century, celebrated for its revolutionary design and handling characteristics.
Classic Car Status:
Highly sought-after by collectors and considered a benchmark for sports car engineering and driving purity.
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