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Mazda 3 speed 1st 2nd generation 2004 - 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 (also known as Mazda 3) Generation: Second Generation (BL) Codes Chassis Code Bk: BK Chassis Code Bl: BL 👋 Introduction Market Market...
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Mazda 3 speed 1st 2nd generation 2004 - 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda3 (also known as Mazda 3)
Generation:
Second Generation (BL)
Codes
Chassis Code Bk:
BK
Chassis Code Bl:
BL
👋 Introduction
Market
Market Position:
Compact/Small family car, known for sporty driving dynamics, stylish design, and good value.
Competition
Competitive Analysis:
Competed directly with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza, and Nissan Sentra. The '3speed' designation likely refers to performance-oriented variants or a specific trim with sportier features.
Key Features
Key Features:
Engaging handling (Zoom-Zoom philosophy), stylish interior and exterior design, available with multiple engine options and body styles (sedan, hatchback).
📋 Manual Details
Coverage
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Coverage Areas:
North America, Europe, Asia, Global Markets (specific regional variations may exist)
Pages
Page Count:
Likely 1000+ pages (typical for comprehensive service manuals)
Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially Printable
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, Engine control (ECM/PCM), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Starting system, Charging system, Transmission (Manual & Automatic), Clutch system, Drivetrain (FWD/AWD), Suspension (Front & Rear), Steering system, Braking system (Hydraulic, ABS, DSC), Body control module (BCM), HVAC system, Lighting system, Wiper/Washer system, SRS (Airbag) system, Body electrical, Interior trim, Exterior trim, Chassis electrical, Diagnostic trouble codes (DTCs), Wiring diagrams
Procedures
Procedures Included:
Scheduled maintenance, Routine inspections, Component removal and installation, Troubleshooting guides, Diagnostic procedures, Repair and overhaul of major components, Electrical system diagnosis and repair, Bodywork repair, HVAC system servicing, Brake bleeding and service, Suspension alignment and adjustment, Engine tune-ups, Transmission fluid changes and rebuilds, Differential and axle service
Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)
📊 Manual Specifications
File
File Format:
PDF
Searchability:
Searchable text (typical for professionally created digital manuals)
Print
Print Quality:
High-resolution diagrams, clear text, printable pages
Binding
Binding Type:
N/A (Digital format)
Paper
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Bk
Engine Family:
MZR (L-Engine)
Engine Displacement Bk 1:
2.0 Liters (1999 cc)
Engine Code Bk 1:
LF-VE
Horsepower Bk 1:
148 hp @ 6000 rpm (approx.)
Torque Bk 1:
135 lb-ft @ 4500 rpm (approx.)
Engine Type Bk 1:
Inline-4, DOHC, 16-valve, Naturally Aspirated
Fuel System Bk 1:
Electronic Fuel Injection (EFI)
Primary Engine Bl
Engine Displacement Bl 1:
2.5 Liters (2488 cc)
Engine Code Bl 1:
L5-VE
Horsepower Bl 1:
167 hp @ 6000 rpm (approx.)
Torque Bl 1:
167 lb-ft @ 4000 rpm (approx.)
Engine Type Bl 1:
Inline-4, DOHC, 16-valve, Naturally Aspirated
Fuel System Bl 1:
Electronic Fuel Injection (EFI)
Performance Engines
Engine Displacement Performance:
2.3 Liters (2261 cc) - DISI Turbo (Mazdaspeed3)
Engine Code Performance:
L3-VDT
Horsepower Performance:
263 hp @ 5500 rpm (Mazdaspeed3)
Torque Performance:
280 lb-ft @ 3000 rpm (Mazdaspeed3)
Engine Type Performance:
Inline-4, DOHC, 16-valve, Turbocharged, Intercooled
Fuel System Performance:
Direct Injection Spark Ignition (DISI) Turbo, Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type Bk:
5-speed Manual
Transmission Type Bl:
6-speed Manual
Optional
Transmission Type Bk Optional:
5-speed Automatic (Activematic)
Transmission Type Bl Optional:
6-speed Automatic (Activematic)
Performance
Transmission Type Performance:
6-speed Manual (Mazdaspeed3)
Features
Transmission Features:
Hydraulic clutch operation, limited-slip differential (LSD) on some performance models (Mazdaspeed3).
📐 Dimensions
Exterior Bk
Length Bk:
Approx. 174.5 inches (4430 mm) - Sedan
Width Bk:
Approx. 69.1 inches (1755 mm)
Height Bk:
Approx. 57.7 inches (1465 mm) - Sedan
Exterior Bl
Length Bl:
Approx. 177.1 inches (4498 mm) - Sedan
Width Bl:
Approx. 69.1 inches (1755 mm)
Height Bl:
Approx. 57.5 inches (1460 mm) - Sedan
Exterior Performance
Length Performance:
Approx. 177.1 inches (4498 mm) - Mazdaspeed3 Hatchback
Weights
Curb Weight:
Varies by model and trim, typically 2900-3300 lbs (1315-1497 kg)
Gross Vehicle Weight Rating:
Approx. 4000-4300 lbs (1814-1950 kg)
Cargo
Cargo Volume Sedan:
Approx. 11.5-13.0 cu ft (325-368 L)
Cargo Volume Hatchback:
Approx. 15.5-20.1 cu ft (439-569 L) with seats up
🛡️ Safety Features
Ratings Bk
NHTSA Front Bk:
5-Star (driver & passenger)
NHTSA Side Bk:
5-Star (driver & passenger)
IIHS Front Overlap Bk:
Good
Ratings Bl
NHTSA Front Bl:
4-Star (driver), 5-Star (passenger)
NHTSA Side Bl:
5-Star (all seating positions)
IIHS Front Overlap Bl:
Good
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Dynamic Stability Control (DSC) / Traction Control System (TCS) (standard on many models, especially later years and performance variants).
Passive Features
Passive Safety Features:
Front airbags, Side-impact airbags, Curtain airbags, Pretensioner seatbelts, Crumple zones.
💡 Technology Features
Infotainment Bk
Infotainment Features Bk:
CD player, AM/FM radio, optional auxiliary input, optional navigation system, optional Bose premium audio.
Infotainment Bl
Infotainment Features Bl:
Improved infotainment system with LCD display, USB/iPod integration, Bluetooth connectivity (on select trims), optional navigation, optional Bose premium audio.
Driver Assistance
Driver Assistance Features:
Cruise control, optional Xenon HID headlights (BK), optional keyless entry and ignition.
Connectivity
Connectivity Features:
Bluetooth hands-free calling and audio streaming (primarily on BL generation and higher trims).
🔧 Maintenance
Intervals General
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Air Filter Interval:
Inspect every 15,000 miles (24,000 km), replace as needed. Often recommended every 30,000 miles (48,000 km).
Spark Plug Interval:
Iridium spark plugs: typically 75,000-100,000 miles (120,000-160,000 km). Consult manual for specific type and interval.
Fluids
Engine Oil Specification:
SAE 5W-20 or 5W-30 (API SN or higher, ILSAC GF-5 or higher). Refer to owner's manual for exact specification.
Engine Oil Capacity:
Approx. 4.4 US quarts (4.2 Liters) for 2.0L/2.3L/2.5L engines. Check manual for exact capacity.
Transmission Fluid Manual:
GL-4 gear oil (e.g., Mazda GL-4 75W-90)
Transmission Fluid Automatic:
Mazda Genuine ATF-FZ or equivalent (refer to manual for specific type and capacity).
Coolant Specification:
Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent HOAT coolant.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Rust on wheel wells and rocker panels (especially in rust-belt regions), clutch wear on manual transmissions (especially Mazdaspeed3), occasional power steering pump issues, infotainment system glitches (later models), exhaust manifold cracks (some early models), interior trim rattles.
📚 Vehicle History
Brand
Brand Heritage:
Mazda has a long history of producing reliable and fun-to-drive vehicles, often emphasizing engineering and driving dynamics, known for its rotary engines in earlier eras but transitioning to conventional piston engines for mass-market appeal.
Model Evolution
Model Evolution Bk:
The first generation Mazda3 (BK) was introduced in 2003 for the 2004 model year, replacing the Mazda Protégé. It was a significant step forward in design, technology, and driving performance.
Model Evolution Bl:
The second generation Mazda3 (BL) debuted in 2008 for the 2009 model year. It featured a more refined exterior and interior, improved aerodynamics, and updated powertrain options. The '3speed' designation likely refers to the performance-oriented Mazdaspeed3 variant.
Production
Production Locations:
Primarily manufactured in Japan (Hofu, Yamaguchi) and later in other global locations depending on market.
🏆 Awards & Recognition
Recognitions Bk
Car And Driver Awards Bk:
Car and Driver 10Best list multiple times for the first generation Mazda3.
Recognitions Bl
IIHS Top Safety Pick Bl:
IIHS Top Safety Pick for certain model years of the second generation Mazda3.
Recognitions Performance
Mazdaspeed3 Recognition:
Often praised by automotive journalists for its excellent handling and powerful turbocharged engine, making it a benchmark for hot hatch performance in its class.
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