Mazda 323 Protege 1990 1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Year: 1990-1991 Codes Chassis Code 1990 1991: BG Generation Generation Code: BG Generation Years: 1989-1994 👋 Introduction Market Position Target Audience:...

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标签: 1990 1991 323 Protege Car Engines K Series Mazda

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

323 Protege

Year:

1990-1991

Codes

Chassis Code 1990 1991:

Generation

Generation Code:

Generation Years:

1989-1994

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers and experienced mechanics seeking comprehensive repair information

Value Proposition:

Inexpensive way to keep vehicle working properly by providing factory-level repair and service information

Competitive Analysis

Comparison To Alternatives:

Offers greater detail and accuracy than generic repair guides, avoids shipping costs and wait times of physical manuals

Key Features

Completeness:

COMPLETE official full factory service repair manual, ALL STYLES COVERED

Usability:

Numbered table of contents for quick information retrieval, numbered instructions for procedures

📋 Manual Details

Coverage Areas

Coverage Countries:

Global (based on factory service information)

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but implies comprehensive coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, diagnosis, and repair

Engine Electrical:

Ignition system, starting system, charging system, fuel injection system, engine control unit (ECU) diagnostics

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes

Transmission Manual:

Clutch, gear shifting mechanisms, transmission disassembly and assembly

Transmission Automatic:

Torque converter, transmission hydraulic control, gear sets, valve body, transmission control unit (TCU) diagnostics

Drivetrain:

Front-wheel drive system, axles, CV joints

Suspension Front:

MacPherson struts, control arms, stabilizer bar, steering knuckle

Suspension Rear:

Independent rear suspension (IRS) components, trailing arms, shock absorbers, springs

Steering System:

Power steering system (pump, rack and pinion, hoses), manual steering components

Brake System:

Front and rear disc brakes (or drum for rear on some models), hydraulic system, parking brake

Electrical System Body:

Lighting system, wipers, horn, power windows, central locking

HVAC System:

Heating, ventilation, and air conditioning system components and operation

Body Interior:

Seating, dashboard, trim panels, interior components

Body Exterior:

Body panels, doors, hood, trunk lid, bumpers, glass

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues

Repair Procedures:

Step-by-step instructions for component removal, repair, and installation

Overhaul Procedures:

Complete engine and transmission rebuild instructions

Component Replacement:

Detailed guidance on replacing all major and minor vehicle components

Specifications Torque:

Torque specifications for all fasteners and critical assembly points

Alignment Specifications:

Wheel alignment angles and adjustment procedures

Diagnostic Codes:

OBD-I (On-Board Diagnostics) code interpretation and troubleshooting for relevant systems

Technical Depth

Depth:

Factory-level comprehensive, suitable for professional mechanics and experienced DIYers

Detail Level:

Includes detailed substeps, notes, cautions, and warnings for critical information

Illustrations:

Hundreds of photos and illustrations, drawings, and enlarged inset views for clarity

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with all PC-based Windows operating systems and Mac

Print Quality

Printability:

Printable without any restriction, allowing printing of entire manual or specific pages

Digital Resolution:

Implied high quality suitable for printing, no mention of low-resolution scans

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download Link on Checkout Page

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine 1990 1991

Engine Family:

BP-ZE (DOHC) and B6 (SOHC) series

Engine Options

Engine Displacement 1.6L:

1597cc, B6 engine (SOHC, 8 valves)

Engine Displacement 1.8L:

1839cc, BP-ZE engine (DOHC, 16 valves)

Performance 1.8L Bp-Ze

Horsepower Approx:

128-130 hp @ 6000 rpm (Varies slightly by market/specific application)

Torque Approx:

115-117 lb-ft @ 4500-5000 rpm (Varies slightly by market/specific application)

Performance 1.6L B6

Horsepower Approx:

88-98 hp @ 5500-6000 rpm (Varies by market/specific application)

Torque Approx:

93-100 lb-ft @ 3500-4000 rpm (Varies by market/specific application)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard Transmission

Type:

5-Speed Manual (Commonly standard on many trims)

Optional Transmission

Type:

4-Speed Automatic

Features

Clutch Type:

Hydraulically actuated diaphragm spring clutch

📐 Dimensions

Exterior Length

Approximate Length:

4320 mm (169.7 in)

Exterior Width

Approximate Width:

1690 mm (66.5 in)

Exterior Height

Approximate Height:

1370 mm (53.9 in) (Varies by body style)

Wheelbase

Wheelbase:

2575 mm (101.4 in)

Weights

Curb Weight Approx:

2300-2600 lbs (1043-1179 kg) (Varies by trim and equipment)

🛡️ Safety Features

Passive Features

Seat Belts:

3-point front and rear seat belts

Child Safety Anchors:

Rear seat child safety seat anchor points (LATCH was not standard in this era, but provisions may exist)

Active Features

Brakes:

Front ventilated disc brakes, Rear drum brakes (standard) or disc brakes (optional on higher trims)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player (optional CD player may be available on higher trims)

Driver Assistance

Anti-lock Braking System (ABS) available as an option on select models, especially higher trims

Cruise Control:

Optional cruise control system available on certain trims

🔧 Maintenance

Service Intervals Oil Change

Interval Miles:

Every 5,000 miles or 6 months, whichever comes first

Service Intervals Air Filter

Interval Miles:

Every 15,000 miles or 12 months

Service Intervals Spark Plugs

Interval Miles:

Every 30,000 miles (NGK NGK or equivalent)

Fluid Specifications Engine Oil

Recommended Viscosity:

API SG 10W-30 or 10W-40 (check manual for specific climate/engine recommendations)

Fluid Specifications Coolant

Type:

Ethylene Glycol based antifreeze (Mazda Long Life Coolant or equivalent)

Fluid Specifications Brake Fluid

Type:

DOT 3

Fluid Specifications Transmission Fluid Manual

Type:

GL-4 SAE 75W-90 gear oil (Capacity approx. 2.2 liters)

Fluid Specifications Transmission Fluid Automatic

Type:

Dexron II or Mercon equivalent (Capacity approx. 5.5 liters for refill)

Known Issues

Engine Idling Issues:

Can experience rough idle or stalling due to dirty Idle Air Control (IAC) valve or vacuum leaks

Suspension Wear:

Worn front control arm bushings and ball joints are common, leading to clunks and alignment issues

Rust:

Prone to rust, particularly in fender wells, rocker panels, and around the rear wheel arches, especially in areas with salt exposure.

Cooling System:

Radiator leaks and aging hoses can lead to overheating if not maintained

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Known for 'Zoom-Zoom' driving dynamics, quality engineering, and reliability

Model Evolution

Protege Heritage:

The Protege (often badged as 323 or Familia in international markets) represented Mazda's compact car offering, competing in a highly popular segment.

Production

Production Period Bg:

1989-1994 (This manual covers the early years of this generation)

Manufacturing Location:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Car And Driver Editors Choice 1990:

The Mazda Protege received Car and Driver's 10Best award for 1990, highlighting its value, driving dynamics, and overall competence in the compact segment.