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Mazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service Manual PDF Download

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Basic Information Identification Make: Mazda Model: Mazda 6 Generation: Third Generation (GJ/GL) Model Years Covered: 2014, 2015 Codes Engine Code: PY-VPS (SKYACTIV-G 2.5) Introduction Market Position Vehicle Segment: Mid-size Sedan...
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Mazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service Manual PDF Download
Basic Information
Identification
Make: Mazda
Model: Mazda 6
Generation: Third Generation (GJ/GL)
Model Years Covered: 2014, 2015
Codes
Engine Code: PY-VPS (SKYACTIV-G 2.5)
Introduction
Market Position
Vehicle Segment: Mid-size Sedan
Brand Philosophy: Mazda's 'Jinba Ittai' (horse and rider as one) driving dynamics philosophy.
Competitive Analysis
Key Competitors 2014 2015: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Hyundai Sonata, Chevrolet Malibu.
Key Features
Design Language: KODO - Soul of Motion design language.
Powertrain Technology: SKYACTIV-G engine technology focused on efficiency and performance.
Driving Dynamics: Renowned for sharp handling, responsive steering, and a comfortable ride.
Safety Features Availability: Available with advanced driver-assistance systems (i-ACTIVSENSE).
Manual Details
Coverage Areas
Manual Type: Workshop Service Repair Manual
Language: English
Format: PDF Download
Target Audience: Professional Technicians and Advanced DIYers
Manual Coverage
Systems Covered
Engine Mechanical: Complete engine disassembly, assembly, component inspection, and overhaul procedures for the 2.5L SKYACTIV-G I4 engine.
Engine Management: Fuel injection system, ignition system, emission control systems (EVAP, EGR), engine control module (ECM) operation, diagnosis, and reprogramming.
Transmission Automatic: Detailed service and repair procedures for the SKYACTIV-DRIVE 6-speed automatic transmission, including fluid service, valve body diagnosis, and internal component repair.
Drivetrain: Front-wheel drive (FWD) axle shafts, differential, and related components. All-wheel drive (AWD) system components (if applicable for specific market variants).
Suspension: Front MacPherson strut and rear multi-link suspension systems, including component identification, removal/installation, alignment specifications, and shock absorber/spring replacement.
Steering: Electric Power Assisted Steering (EPAS) system, including steering rack, column, motor control, and troubleshooting.
Brakes: Front and rear disc brake systems, including ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures, and component replacement.
Electrical System: Comprehensive wiring diagrams, component locations, fuse box information, starter, alternator, battery, lighting systems (headlights, taillights, interior), horn, and accessory circuits.
HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant charging, compressor diagnosis, climate control module operation, and component replacement.
Body And Chassis: Body panel removal/installation, door mechanisms, glass replacement, interior trim components, and basic chassis repair procedures.
Infotainment And Navigation: MAZDA CONNECT infotainment system, navigation system, audio components, and related control modules.
Safety Systems: Airbag system diagnosis and replacement, seat belt pre-tensioners, and related safety restraint system (SRS) components.
Procedures Included
Routine Maintenance: Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid).
Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation, symptom-based troubleshooting guides, and procedures for diagnosing common automotive faults.
Repair And Replacement: Detailed step-by-step instructions for replacing virtually all major and minor mechanical and electrical components.
Wheel Alignment And Balancing: Specifications and procedures for wheel alignment and tire balancing.
Brake System Service: Brake pad and rotor replacement, brake caliper service, and brake fluid bleeding.
Engine Component Overhaul: Detailed instructions for engine rebuilds, including piston ring installation, bearing replacement, cylinder head service, and valve adjustments.
Transmission Service: Transmission fluid and filter replacement, torque converter service, and internal transmission component repair.
Electrical Component Testing: Testing procedures for sensors, actuators, relays, motors, and control modules using multimeters and diagnostic scan tools.
Climate Control System Repair: Refrigerant handling, leak testing, compressor replacement, and condenser/evaporator service.
Technical Depth
Depth Level: Comprehensive from basic maintenance to in-depth component overhaul and advanced diagnostics.
Diagnostic Tools: Includes information on using OBD-II scan tools and specific Mazda diagnostic software (e.g., IDS or equivalent).
Torque Specifications: Extensive list of torque specifications for all fasteners and critical components.
Special Tools: Lists and descriptions of specialized tools required for specific repair procedures.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content for quick information retrieval.
Printability: Printable pages for physical reference.
Resolution: High-resolution, clear diagrams and text.
Digital Rights: Licensed for personal download and use.
Engine Specifications
Primary Engine
Engine Type: Naturally Aspirated Inline 4-Cylinder (I4)
Displacement: 2.5 Liters (2488 cc)
Bore X Stroke: 89.0 mm x 100.0 mm
Compression Ratio: 13.0:1
Valvetrain: DOHC (Dual Overhead Camshafts) with VVT (Variable Valve Timing).
Performance
Horsepower Hp: 184 hp @ 5,700 rpm (approximate, may vary slightly by market)
Torque Lb Ft: 185 lb-ft @ 3,250 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery: Direct Injection (SKYACTIV-G)
Fuel Type: Unleaded Gasoline
Recommended Octane: 87 AKI (or higher)
Fluid Specifications
Engine Oil Type: SAE 0W-20 Synthetic
Engine Oil Capacity: Approx. 5.4 US quarts (5.1 Liters) with filter change
Coolant Type: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent G12/G12+ spec)
Transmission
Standard
Transmission Type: SKYACTIV-DRIVE 6-Speed Automatic Transmission
Optional
Transmission Type: 6-Speed Manual Transmission (available on select trims/markets)
Features
Automatic Transmission Features: Lock-up torque converter for direct drive feel, sport mode, manual shift mode.
Fluid Specifications
Automatic Transmission Fluid Type: Mazda Genuine ATF-FZ (or equivalent specified)
Automatic Transmission Fluid Capacity: Approx. 8.0 US quarts (7.6 Liters) for a dry fill, refer to manual for drain/fill amount.
Dimensions
Exterior
Length Overall: Approx. 191.5 inches (4865 mm)
Width Overall: Approx. 72.4 inches (1839 mm)
Height Overall: Approx. 57.1 inches (1450 mm)
Wheelbase: Approx. 106.3 inches (2700 mm)
Front Track: Approx. 62.0 inches (1575 mm)
Rear Track: Approx. 62.0 inches (1575 mm)
Interior
Headroom Front: Approx. 38.5 inches (978 mm)
Legroom Front: Approx. 42.2 inches (1072 mm)
Shoulder Room Front: Approx. 57.0 inches (1448 mm)
Hip Room Front: Approx. 54.4 inches (1382 mm)
Headroom Rear: Approx. 37.4 inches (950 mm)
Legroom Rear: Approx. 38.5 inches (978 mm)
Shoulder Room Rear: Approx. 55.0 inches (1397 mm)
Hip Room Rear: Approx. 53.6 inches (1362 mm)
Cargo
Trunk Volume Cu Ft: Approx. 14.8 cu ft
Weights
Curb Weight Min: Approx. 3,241 lbs (1470 kg) for manual transmission
Curb Weight Max: Approx. 3,375 lbs (1531 kg) for automatic transmission
Safety Features
Ratings
NHTSA Overall Rating: 5-Star (for most configurations)
IIHS Top Safety Pick: Yes (for models equipped with optional front crash prevention)
Active Features
Stability Control: Dynamic Stability Control (DSC) and Traction Control System (TCS) standard.
Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Driver Assistance Options: Available i-ACTIVSENSE suite including: Smart City Brake Support (SCBS), Radar Cruise Control (MRCC), Blind Spot Monitoring (BSM), Lane Departure Warning System (LDWS), Rear Cross Traffic Alert (RCTA), Adaptive Front-lighting System (AFS).
Passive Features
Airbags: Front dual-stage airbags, front side-impact airbags, side-curtain airbags.
Seat Belts: 3-point seat belts with pretensioners and load limiters, LATCH (Lower Anchors and Tethers for CHildren) system.
Head Restraints: Active front head restraints to help reduce whiplash injuries.
Technology Features
Infotainment
Infotainment System Name: MAZDA CONNECT
Infotainment Display: 7-inch full-color touchscreen display.
Audio System: AM/FM/CD/MP3 audio system, available Bose premium audio system.
Connectivity Features: Bluetooth hands-free phone and audio streaming, USB/Auxiliary audio input jacks, Pandora and Stitcher internet radio integration.
Navigation: Optional factory-installed navigation system.
Driver Assistance
Adaptive Cruise Control: Available Mazda Radar Cruise Control (MRCC).
Forward Collision Warning: Available Smart Brake Support (SBS) / Smart City Brake Support (SCBS).
Lane Keeping Assist: Available Lane Departure Warning System (LDWS).
Blind Spot Monitoring: Available Blind Spot Monitoring (BSM).
Connectivity
Smartphone Integration: Limited integration compared to modern Apple CarPlay/Android Auto. Primarily through Bluetooth and app integration for specified apps.
Maintenance
Service Intervals
Oil And Filter Change: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Refer to manual for severe driving conditions.
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Often recommended around 30,000 miles (48,000 km).
Cabin Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Often recommended around 20,000 miles (32,000 km).
Spark Plugs: Replace at 75,000 miles (120,000 km) for iridium-tipped spark plugs.
Automatic Transmission Fluid: Mazda typically lists 'lifetime' fluid, but independent experts recommend replacement every 60,000 - 100,000 miles (96,000 - 160,000 km) for longevity, especially under severe use. Consult manual for specific recommendations.
Coolant: Replace every 75,000 miles (120,000 km) or 5 years, whichever comes first.
Brake Fluid: Replace every 3 years, or as needed based on condition (moisture absorption).
Fluid Specifications
Power Steering Fluid: EPAS (Electric Power Assisted Steering) system – no fluid to check/replace as it's electric. Older models might have had hydraulic systems.
Known Issues
Common Complaints: Some reports of oil consumption in earlier SKYACTIV-G engines (though less prevalent in the 2.5L compared to the 2.0L), occasional infotainment system glitches, and potential for carbon buildup in direct-injection engines if driven solely on short trips.
Maintenance Tips: Regular oil changes with correct synthetic oil are crucial for the longevity of the direct-injection engine. Using quality fuel is recommended.
Vehicle History
Brand Heritage
Manufacturer Origin: Japan
Mazda History Highlights: Founded in 1920, known for innovative technologies like the Wankel rotary engine and its focus on driving pleasure.
Model Evolution
Mazda 6 Lineage: Successor to the Mazda Capella/626. The 2014-2015 models represent the second phase of the third generation (GJ platform).
Gj Platform Introduction: Introduced globally in 2012 as a 2013 model year vehicle, featuring the full suite of SKYACTIV technologies.
Mid Cycle Refresh: A minor refresh occurred for the 2016 model year, with more significant updates in subsequent years. The 2014-2015 models are part of the initial launch phase of the GJ generation.
Production
Manufacturing Locations: Primary production in Hofu, Japan. Also produced in other Mazda plants depending on the market.
Awards & Recognition
Recognitions
IIHS Awards: Consistent 'Top Safety Pick' or 'Top Safety Pick+' designations from the Insurance Institute for Highway Safety (IIHS) for models equipped with advanced safety features.
Motortrend Awards: Often praised by automotive journalists for its driving dynamics and styling within its segment.
Ratings
Consumer Reports Ratings: Generally scores well in consumer satisfaction and predicted reliability from sources like Consumer Reports, though specific model years may have variations.
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