🏷️ Basic Information

Make:

Mazda

Model:

Mazda 6

Year:

2008

👋 Introduction

Segment:

Mid-size sedan, known for sporty handling and stylish design.

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.

Design Philosophy:

Jinba Ittai (Horse and Rider as One), focusing on driver engagement.

Handling:

Renowned for its sharp steering, balanced chassis, and responsive suspension.

Interior:

Driver-focused cockpit, quality materials, ergonomic design.

📋 Manual Details

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, diagnosis, timing belt/chain, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system.

Engine Electrical:

Ignition system, fuel injection system (EFI), sensors (MAF, MAP, O2, knock), ECU diagnosis, starter, alternator, wiring diagrams.

Transmission Manual:

Clutch system, gearbox overhaul, gear shift mechanism, hydraulic system, driveshafts.

Transmission Automatic:

Automatic transmission (ATX/AW6A-EL) overhaul, hydraulic control system, torque converter, transmission fluid cooler, diagnosis, electronic control unit.

Drivetrain:

Front-wheel drive (FWD) components, differentials, CV joints, axles.

Suspension:

Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, hydraulic pump, fluid specifications.

Brakes:

Front and rear disc brakes, ABS system, EBD, brake hydraulics, master cylinder, calipers, pads, rotors, parking brake.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP) system.

HVAC:

Air conditioning system, heating system, climate control, refrigerant specifications, compressor, condenser, evaporator.

Electrical System:

Battery, charging system, lighting (headlights, taillights, interior), fuses, relays, power windows, power locks, horn, wipers.

Body And Chassis:

Body panels, doors, hood, trunk, glass, interior trim, chassis components, corrosion protection.

Diagnostic Troubleshooting:

On-Board Diagnostics (OBD-II), DTC code interpretation, symptom-based troubleshooting charts, diagnostic procedures for all major systems.

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, tire rotations, brake inspections.

Engine Repair:

Engine rebuilds, head gasket replacement, piston ring replacement, valve adjustments, timing chain/belt replacement, oil pump replacement.

Transmission Service:

Transmission fluid and filter changes, clutch replacement, automatic transmission overhaul, seal replacement.

Brake Service:

Brake pad and rotor replacement, brake caliper servicing, bleeding brake lines, ABS system diagnostics and repair.

Suspension And Steering Repair:

Strut and shock absorber replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement.

Electrical System Repair:

Alternator and starter replacement, battery testing and replacement, wiring harness repair, headlight/taillight bulb replacement, fuse and relay diagnosis.

Body Repair:

Door panel removal, mirror replacement, bumper repair and replacement, glass replacement procedures.

HVAC Service:

AC system recharge, component replacement (compressor, condenser), cabin air filter replacement.

Depth Level:

Comprehensive: from basic fluid changes to complete engine and transmission rebuilds.

Diagnostic Capability:

Includes detailed diagnostic flowcharts and procedures for common and complex issues.

Troubleshooting Charts:

Extensive symptom-to-cause troubleshooting guides.

Torque Specifications:

Detailed torque values for all fasteners, critical for proper assembly.

Wiring Diagrams:

Full color, system-specific wiring diagrams for electrical troubleshooting.

Component Identification:

Clear identification and diagrams of all major and minor components.

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable PDF for quick information retrieval.

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Illustrations Diagrams:

Clear, detailed diagrams and illustrations.

Binding:

N/A (Digital PDF Download)

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Engine Code 1:

LF-VE

Engine Description 1:

2.3L DOHC 16-valve Inline-4

Displacement 1:

2261 cc (2.3 Liters)

Bore X Stroke 1:

87.5 mm x 94.0 mm

Compression Ratio 1:

9.7:1

Horsepower 1:

156 hp @ 6500 rpm (North American Spec)

Torque 1:

150 lb-ft @ 4500 rpm (North American Spec)

Engine Code 2:

MZR 2.5L (JDM/บางตลาด)

Engine Description 2:

2.5L DOHC 16-valve Inline-4

Horsepower 2:

167 hp @ 6000 rpm (North American Spec)

Torque 2:

167 lb-ft @ 4000 rpm (North American Spec)

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (S-MPFI).

Fuel Type:

Unleaded gasoline (87 octane or higher recommended).

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission (G5M-P)

Transmission Type Optional:

5-Speed Automatic Transmission with Manual Mode (Activematic, AW6A-EL)

Automatic Features:

Lock-up torque converter, adaptive shift control, sport mode.

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Synthetic Gear Oil (e.g., Mazda Genuine Gear Oil)

Automatic Transmission Fluid:

Mazda ATF JWS 3309 / Type T-IV compatible fluid (e.g., Mazda Genuine ATF-FS)

📐 Dimensions

Length:

4760 mm (187.4 in)

Width:

1795 mm (70.7 in)

Height:

1450 mm (57.1 in)

Wheelbase:

2725 mm (107.3 in)

Front Track:

1545 mm (60.8 in)

Rear Track:

1535 mm (60.4 in)

Curb Weight:

Approx. 1520 - 1580 kg (3350 - 3480 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2040 kg (4497 lbs)

Trunk Volume:

Approx. 493 Liters (17.4 cu ft)

🛡️ Safety Features

NHTSA Frontal Driver:

★★★★★ (5-Star)

NHTSA Frontal Passenger:

★★★★★ (5-Star)

NHTSA Side Driver:

★★★★★ (5-Star)

NHTSA Side Rear Passenger:

★★★★ (4-Star)

IIHS Top Safety Pick:

Yes (for models equipped with specific safety features)

ABS:

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

Traction Control:

Standard Traction Control System (TCS).

Stability Control:

Standard Dynamic Stability Control (DSC) with Traction Control System (TCS).

Airbags Front:

Advanced Dual Front Airbags.

Airbags Side:

Front Side-Impact Airbags.

Airbags Curtain:

Front and Rear Side-Curtain Airbags (optional or standard on higher trims).

Seatbelts:

Pretensioner and Load-Limiter equipped front seat belts.

💡 Technology Features

Audio System:

Available Bose premium audio system, CD player, MP3 compatibility, auxiliary audio input.

Navigation:

Optional factory navigation system.

Adaptive Cruise Control:

Not typically available for this model year.

Parking Sensors:

Optional rear parking sensors.

Bluetooth:

Available Bluetooth hands-free calling and audio streaming on some trims.

Keyless Entry:

Standard keyless entry, optional push-button start with intelligent key.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for severe driving conditions.

Engine Oil Type:

SAE 5W-20 Synthetic Motor Oil meeting API SN or ILSAC GF-5 certification.

Oil Filter Part Number:

Mazda Genuine B6Y1-14-302 / RF7J-14-302 (check for specific engine application)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Approximately 75,000 miles (120,000 km) for iridium-tipped plugs (check manual for specific type and gap).

Coolant Flush:

Every 60,000 miles (96,000 km) or 4 years.

Brake Fluid Change:

Every 24 months or 30,000 miles (48,000 km).

Coolant Type:

Mazda FL22 Long Life Coolant (or equivalent HOAT coolant).

Power Steering Fluid:

Dexron III Automatic Transmission Fluid or Mazda Genuine Power Steering Fluid.

Common Issues:

Rattling noise from exhaust heat shield, premature wear of front control arm bushings leading to suspension noise and alignment issues, occasional power steering pump whine, potential for oil consumption in high-mileage engines, check for water intrusion into cabin through cowl area.

📚 Vehicle History

Brand Focus:

Mazda's heritage is rooted in producing engaging and reliable vehicles with a focus on driving dynamics.

Generation Introduction:

The Mazda 6 was introduced globally in 2002 as a replacement for the Mazda Capella/626. The 2008 model represents the second generation (GJ chassis, codename GH).

Second Generation Launch:

Introduced in late 2007 for the 2008 model year. Featured a redesigned exterior and interior, improved aerodynamics, and updated powertrains.

Manufacturing Locations:

Primary assembly plants included Hofu, Japan, and Flat Rock, Michigan, USA (for North American market).

🏆 Awards & Recognition

Car Of The Year Nominations:

Often featured in 'Car of the Year' discussions by automotive publications due to its driving dynamics and value proposition.

Consumer Reports Reliability:

Reliability ratings vary by year and specific components, with some years receiving average to above-average ratings. The manual provides critical information for maintaining reliability.

Emissions Certification:

Meets or exceeds U.S. EPA emissions standards for the model year.