🏷️ Basic Information

Make:

Mazda

Model:

Mazda 6

Year:

2002

Chassis Code:

GG/GY (First Generation)

👋 Introduction

Segment:

Mid-size Sedan / Wagon

Target Audience:

DIY enthusiasts, independent repair shops, Mazda dealerships

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion

Unique Selling Points:

Sporty handling, stylish design, available V6 engine, Jinba-Ittai philosophy.

Manual Value Proposition:

Empowers owners and technicians with factory-level knowledge for accurate and efficient repairs.

📋 Manual Details

General Coverage:

Maintenance, Repair, Diagnostics, Troubleshooting, Specifications

Estimated Pages:

1500+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF) / Printable

📖 Manual Coverage

Engine:

2.3L MZR (L3-VE), 3.0L Ford Duratec 30 (AJ-DE/LA)

Transmission:

5-Speed Manual, 4-Speed Automatic, 5-Speed Automatic

Brakes:

Front and Rear Disc Brakes, ABS, EBD, DSC (Dynamic Stability Control)

Suspension:

Front MacPherson Struts, Rear Multi-Link Independent Suspension

Steering:

Power Rack and Pinion

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Power Accessories, Audio System, SRS Airbag System

HVAC:

Manual and Automatic Climate Control

Body:

Exterior Panels, Interior Trim, Doors, Windows, Seats

Maintenance:

Oil Change, Filter Replacement, Fluid Checks and Changes, Belt Inspection and Replacement, Spark Plug Replacement, Air Filter Replacement

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical System Troubleshooting and Repair, Body Panel Repair

Diagnostics:

OBD-II Diagnostic Trouble Codes (DTCs), Component Testing, Sensor Data Interpretation

Troubleshooting:

Step-by-step diagnostic flowcharts for common and uncommon issues

Depth:

Comprehensive: Covers routine maintenance, minor repairs, major overhauls, and advanced diagnostics.

📊 Manual Specifications

File Type:

PDF

Searchable:

Yes (Text-based)

Printable:

Yes

Quality:

High Resolution (Clear diagrams and text)

Binding:

N/A (Digital)

Paper:

N/A (Digital)

⚙️ Engine Specifications

Engine Code 1:

L3-VE

Engine Type 1:

2.3L DOHC Inline-4 (MZR)

Horsepower 1:

160 hp @ 6,500 rpm

Torque 1:

150 lb-ft @ 4,500 rpm

Engine Code 2:

AJ-DE/LA

Engine Type 2:

3.0L SOHC V6 (Ford Duratec 30)

Horsepower 2:

220 hp @ 6,300 rpm

Torque 2:

205 lb-ft @ 3,300 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

ECU:

Denso or Hitachi ECU

🔧 Transmission

Transmission Type Standard:

5-Speed Manual (FS5A-EL related for some variants)

Transmission Type Optional 1:

4-Speed Automatic (GF4A-EL related for some variants)

Transmission Type Optional 2:

5-Speed Automatic (Aisin-derived for V6)

Manual Clutch:

Hydraulic Actuated

Automatic Modes:

Overdrive, Sport Mode (on some models)

Manual Transmission Fluid:

API GL-4 SAE 75W-90

Automatic Transmission Fluid 4Spd:

Mazda ATF-MV or equivalent Dexron III

Automatic Transmission Fluid 5Spd:

Mazda ATF-FZ or equivalent Mercon V

📐 Dimensions

Length:

4675 mm (184.1 in)

Width:

1780 mm (70.1 in)

Height:

1435 mm (56.5 in)

Wheelbase:

2700 mm (106.3 in)

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Curb Weight Min:

1430 kg (3153 lbs)

Curb Weight Max:

1590 kg (3505 lbs)

🛡️ Safety Features

NHTSA Front Impact:

★★★★☆ (4/5 Stars)

IIHS Frontal Offset:

Good

ABS:

Standard on all models

Ebd:

Electronic Brakeforce Distribution (Standard)

Traction Control:

Standard on V6, Optional on 4-cylinder

Stability Control:

DSC (Dynamic Stability Control) Standard on V6, Optional on 4-cylinder

Airbags Front:

Driver and Passenger Frontal Airbags (Standard)

Airbags Side:

Optional Front Side-Impact Airbags

Seatbelts:

Pretensioners, Load Limiters

💡 Technology Features

Audio System:

Bose Premium Audio System (Optional), Standard CD Player, AM/FM Radio

Navigation:

Optional Factory Navigation System

Cruise Control:

Standard

Keyless Entry:

Standard or Optional depending on trim level

Aux Input:

Not commonly available in this generation; aftermarket solutions exist.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (severe duty), 7,500 miles or 12 months (normal duty)

Engine Air Filter:

Inspect every 15,000 miles, Replace as needed or every 30,000 miles

Cabin Air Filter:

Replace annually or every 15,000 miles

Spark Plugs 4Cyl:

Replace every 100,000 miles (Iridium type)

Spark Plugs V6:

Replace every 100,000 miles (Platinum type)

Engine Oil 4Cyl:

SAE 5W-20, API SN/SP or ILSAC GF-5/GF-6, Capacity: 4.7 US Quarts (4.5 Liters) with filter

Engine Oil V6:

SAE 5W-30, API SN/SP or ILSAC GF-5/GF-6, Capacity: 5.5 US Quarts (5.2 Liters) with filter

Coolant:

Mazda Super Long Life Coolant (Blue) or equivalent HOAT type, 50/50 mix with distilled water. Capacity: Approx. 7.5 US Quarts (7.1 Liters)

Brake Fluid:

DOT 3 or DOT 4

Common Problems:

Rust/corrosion (especially rear wheel arches and rocker panels), Power steering pump leaks, Exhaust system corrosion, Ignition coil failure (4-cylinder), Transmission shifting issues (automatic), Suspension component wear (control arms, bushings).

Diagnostic Tips:

Check for HVAC blower motor resistor failure leading to fan speed issues.

📚 Vehicle History

Mazda Philosophy:

Jinba-Ittai (Horse and Rider as One) - Focus on driving dynamics and driver connection.

First Generation Launch:

Introduced in 2002 globally as the successor to the Mazda Capella/626.

Platform:

Mazda's GG/GY platform, co-developed with Ford.

Assembly Locations:

Hofu, Japan; Flat Rock, Michigan, USA (for North American market)

Production Years First Gen:

2002-2008

🏆 Awards & Recognition

Car Of The Year Awards:

Car of the Year Japan 2002-2003, MotorTrend Car of the Year 2003

Safety Awards:

IIHS Top Safety Pick (early models) and positive NHTSA ratings.