Mazda 6 2007 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Model Generation: First Generation (GG/GY/GH) Model Year: 2007 Codes Chassis Codes: GG (Sedan/Hatchback), GY (Wagon) 👋 Introduction Market Position Segment: Mid-size...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda 6

Model Generation:

First Generation (GG/GY/GH)

Model Year:

Codes

Chassis Codes:

GG (Sedan/Hatchback), GY (Wagon)

👋 Introduction

Market Position

Segment:

Mid-size sedan/wagon, known for sporty handling and stylish design

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion

Key Features

Handling:

Renowned for its 'Zoom-Zoom' driving dynamics and responsive chassis

Design:

European-influenced styling, often praised for its sporty and elegant appearance

Powertrain Options:

Offers efficient yet engaging 4-cylinder and powerful V6 engine options

Manual Purpose

Diy Focus:

Empowers owners to perform routine maintenance and repairs with confidence

Professional Aid:

Valuable resource for independent repair shops and technicians

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Downloadable Digital File

Coverage Scope:

All variants and specifications for the 2007 Mazda 6

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, inspection, assembly, troubleshooting, specifications for all engine variants

Transmission:

Automatic and Manual transmission service, diagnostics, repair, and fluid specifications

Drivetrain:

Front-wheel drive system, CV joints, differential maintenance and repair

Suspension:

Front and rear suspension components, alignment specifications, shock absorber/strut replacement

Steering:

Power steering system, steering rack, tie rod end replacement and adjustment

Brakes:

Front and rear brake systems, ABS, EBD, brake pad and rotor replacement, bleeding procedures

Electrical System:

Battery, charging system, starter, ignition system, lighting, fuses, relays, wiring diagrams

Body And Interior:

Body panel removal/installation, interior trim, door mechanisms, glass replacement

HVAC:

Air conditioning system diagnosis and repair, heater core, blower motor, refrigerant handling

Fuel System:

Fuel pump, injectors, fuel filter replacement, fuel pressure testing

Cooling System:

Radiator, water pump, thermostat, coolant specifications, flushing procedures

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug changes, fluid checks, belt inspection

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides for common issues

Repair:

Step-by-step repair procedures for all major mechanical and electrical components

Diagnostics:

OBD-II diagnostic codes, live data interpretation, sensor testing

Installation:

Procedures for replacing common wear items and aftermarket component installation guidance

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls

Illustrations:

Detailed diagrams, exploded views, and step-by-step illustrations

Torque Specifications:

Precise torque values for all critical fasteners

Clearances And Tolerances:

Specifications for engine component clearances, bearing tolerances, etc.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Text Searchability:

Fully searchable text for quick information retrieval

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

LF-VE

Engine Type 1:

2.3L DOHC 16-valve Inline-4

Horsepower 1:

160 hp @ 6500 rpm

Torque 1:

150 lb-ft @ 4500 rpm

Bore X Stroke 1:

3.62 in x 3.70 in (92.0 mm x 94.0 mm)

Compression Ratio 1:

9.7:1

Fuel Delivery 1:

Electronic Fuel Injection (EFI)

Engine Code 2:

MZR-DISI (L3-VDT)

Engine Type 2:

2.3L DOHC 16-valve Turbocharged Inline-4 (Mazdaspeed 6)

Horsepower 2:

274 hp @ 5500 rpm

Torque 2:

280 lb-ft @ 3000 rpm

Fuel Delivery 2:

Direct Injection (DISI) with Turbocharging

Engine Code 3:

AJ-V6

Engine Type 3:

3.0L DOHC 24-valve V6

Horsepower 3:

214 hp @ 6250 rpm

Torque 3:

195 lb-ft @ 5000 rpm

Fuel Delivery 3:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Transmission Type Inline4:

5-Speed Manual (5MTX)

Optional

Transmission Type Inline4 Optional:

5-Speed Sport Mode Automatic (5AT)

Transmission Type V6:

6-Speed Manual (6MTX) (GT trims)

Transmission Type V6 Optional:

6-Speed Sport Mode Automatic (6AT) (GT trims)

Transmission Type Turbo:

6-Speed Manual (6MTX) (Mazdaspeed 6)

Features

Sport Mode Auto:

Allows for manual shifting via gear selector or paddle shifters (on some models)

Limited Slip Differential:

Available on Mazdaspeed 6 models

Fluid Specification

Manual Transmission Fluid:

Mazda GL-5 75W-90 Gear Oil (or equivalent)

Automatic Transmission Fluid:

Mazda ATF-SP III (or equivalent)

📐 Dimensions

Exterior

Length:

Sedan: 187.6 in (4765 mm), Wagon: 188.2 in (4780 mm)

Width:

70.1 in (1780 mm)

Height:

Sedan: 57.5 in (1460 mm), Wagon: 58.1 in (1475 mm)

Wheelbase:

105.3 in (2675 mm)

Front Track:

60.6 in (1540 mm)

Rear Track:

60.4 in (1535 mm)

Weights

Curb Weight Min:

Approx. 3200 lbs (1450 kg) for 2.3L Sedan

Curb Weight Max:

Approx. 3600 lbs (1630 kg) for 3.0L GT Sedan

Gross Vehicle Weight Rating:

Varies by configuration, typically around 4400-4700 lbs

Cargo

Trunk Volume Sedan:

Approx. 14.2 cu ft (402 L)

Cargo Volume Wagon:

Approx. 29.5 cu ft (835 L) with rear seats up, 59.0 cu ft (1670 L) with rear seats down

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (Driver), 5-Star (Passenger)

NHTSA Side Impact:

5-Star (Front), 5-Star (Rear)

IIHS Front Offset:

IIHS Side Impact:

IIHS Rear Impact:

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Dynamic Stability Control (DSC)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Side-curtain airbags (available on some trims)

Seatbelts:

3-point front and rear seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4-6 speakers; optional Bose premium audio system available on higher trims.

Display:

Central multi-information display; optional navigation system with touchscreen interface on select models.

Connectivity:

Optional auxiliary audio input jack for external music players.

Driver Assistance

Cruise Control:

Standard cruise control system.

Keyless Entry Start:

Available keyless entry and push-button start on higher trim levels.

Tire Pressure Monitoring:

Available Tire Pressure Monitoring System (TPMS).

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).

Engine Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles or 48,000 km).

Cabin Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed (typically every 15,000-30,000 miles).

Spark Plug Replacement Inline4:

Platinum or Iridium spark plugs recommended; replace around 60,000-100,000 miles (100,000-160,000 km).

Transmission Fluid Change Automatic:

Replace every 45,000 miles (72,000 km) or under severe driving conditions.

Transmission Fluid Change Manual:

Replace every 60,000 miles (96,000 km).

Coolant Replacement:

First replacement at 75,000 miles (120,000 km), then every 45,000 miles (72,000 km).

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (API SM or ILSAC GF-4 certified) for 2.3L and 3.0L engines.

Engine Oil Capacity:

Approx. 4.7 US quarts (4.4 L) for 2.3L, 5.1 US quarts (4.8 L) for 3.0L.

Coolant Type:

Mazda Genuine Long Life Antifreeze/Coolant (or equivalent phosphate-based HOAT coolant).

Power Steering Fluid:

Mazda Genuine PSF or Dexron III (or equivalent ATF).

Known Issues

Clutch Wear:

Manual transmission clutches can wear prematurely on some models, especially with aggressive driving.

Oil Consumption:

Some early models experienced higher than average oil consumption; oil burning can be exacerbated by worn piston rings or valve stem seals.

Rear Wheel Bearings:

Rear wheel bearings can sometimes fail, leading to humming or grinding noises.

Rusting Frame:

Body rust, particularly around the rocker panels and wheel arches, can be an issue in corrosive climates.

Cv Axle Boots:

Torn CV axle boots can lead to grease leakage and eventual axle failure.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda has a long history of producing engaging and driver-focused vehicles, often incorporating unique engineering solutions.

Model Evolution

First Generation Launch:

The first generation Mazda 6 (GG/GY) was launched for the 2003 model year, replacing the Mazda Capella/626.

2007 Facelift:

The 2007 model year represents a significant mid-cycle refresh (facelift) for the first generation, introducing updated styling, features, and powertrain enhancements.

Performance Variant:

The high-performance Mazdaspeed 6 variant, introduced in 2005, featured a turbocharged engine and all-wheel-drive (AWD) system.

Production

Production Locations:

Primarily manufactured in Hofu, Yamaguchi Prefecture, Japan, and also in Flat Rock, Michigan, USA (for North American market).

🏆 Awards & Recognition

Recognitions

Car And Driver Best List:

Car and Driver magazine's '10Best' list multiple times for its first generation, including 2003-2007.

Motor Trend Car Of The Year:

Competitor to MotorTrend Car of the Year nominees in its segment.

Ratings

Kes Score Handling:

Consistently praised by automotive journalists for its exceptional handling and ride balance.