🏷️ Basic Information

Make:

Mazda

Model:

6

Year:

2002

Chassis Code:

GG/GY

👋 Introduction

Positioning:

The Mazda 6 (GG/GY) of 2002 was Mazda's entry into the mid-size sedan and wagon segment, aiming to offer a blend of sporty driving dynamics, stylish design, and practicality, often referred to as the 'Zoom-Zoom' philosophy.

Competitors:

Competed directly with vehicles such as the Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, and Volkswagen Passat.

Design Philosophy:

Characterized by Mazda's 'Nagare' design language hints, offering a more dynamic and engaging aesthetic compared to some competitors. The introduction of the Mazda 6 marked a significant styling evolution for the brand.

Driving Dynamics:

Praised for its sharp handling and responsive chassis, particularly in the sedan and hatchback (Sport) variants, making it a favored choice for enthusiasts.

📋 Manual Details

Manual Type:

Complete Service and Repair Manual

Language:

English

Format:

Digital Download (PDF)

Page Count:

Estimated 2000+ pages (typical for comprehensive factory service manuals)

📖 Manual Coverage

Engine:

Engine mechanical (all variants), Engine control systems (ECU diagnostics, sensors, actuators), Fuel system, Ignition system, Cooling system, Lubrication system, Emission control systems (OBD-II diagnostics)

Transmission:

Manual transmission, Automatic transmission (operation, diagnostics, repair), Clutch system, Drive shafts, Differentials

Brakes:

Brake system components (master cylinder, calipers, pads, rotors), ABS (Anti-lock Braking System) diagnostics and repair, Parking brake system

Electrical:

Battery and charging system, Starting system, Lighting system (headlights, taillights, interior), Fuses and relays, Wiring diagrams (comprehensive), Power windows, locks, mirrors, Audio system, HVAC controls

Suspension Steering:

Front and rear suspension components, Steering system (power steering, steering rack), Wheel alignment specifications

Body Chassis:

Body panels (repair and replacement), Doors, Hood, Trunk, Interior trim, Chassis structural components, Collision repair information

HVAC:

Air conditioning system (refrigerant, components, diagnostics), Heating system, Climate control operation

Maintenance:

Scheduled maintenance intervals, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and top-offs, Belt inspection and replacement

Repair:

Engine overhaul and rebuild procedures, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical component diagnosis and repair, Body panel repair and alignment

Troubleshooting:

Diagnostic trouble codes (DTCs) interpretation, Symptom-based troubleshooting guides, Electrical circuit testing, Mechanical component diagnosis

Installation:

Component installation and removal procedures for all major systems

Depth:

Comprehensive (covers all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams)

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (fully text-searchable for quick information retrieval)

Printable:

Yes (designed for printing of specific sections or the entire manual)

Resolution:

High-resolution images and diagrams for clarity

Binding Type:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Type:

Inline 4-Cylinder, Naturally Aspirated (common variants)

Engine Code Example:

LF-VE (2.0L), FS-DE (2.0L), Z6 (1.8L)

Displacement:

1.8L (1839cc), 2.0L (1991cc), 2.3L (2261cc) (MZR series)

Horsepower Range:

Approximately 119 hp (1.8L) to 160 hp (2.3L)

Torque Range:

Approximately 164 Nm (1.8L) to 205 Nm (2.3L)

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Transmission Type:

4-speed Automatic Transmission (FS5A-EL, GF4A-EL)

Automatic Features:

Sport mode, often with sequential shifting capability (Activematic/Tiptronic in some markets)

📐 Dimensions

Length:

Approx. 4670 mm (Sedan)

Width:

Approx. 1770 mm

Height:

Approx. 1430 mm (Sedan)

Curb Weight:

Approx. 1350 - 1450 kg (depending on configuration)

🛡️ Safety Features

NHTSA Rating Example:

Likely achieved 4-star ratings in frontal crash tests (based on similar vehicles of the era, specific data may vary)

Active Safety:

ABS, EBD (Electronic Brake-force Distribution), Traction Control System (TCS), Dynamic Stability Control (DSC) (optional on some trims)

Passive Safety:

Front airbags, Side airbags, Side curtain airbags (optional/standard on higher trims), Pretensioner seatbelts, Crumple zones

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player, optional Bose premium audio system, auxiliary input jack (may require adapter).

Climate Control:

Manual climate control or optional automatic climate control (ACC).

Cruise Control:

Standard cruise control on most models.

Keyless Entry:

Standard or optional keyless entry and remote start system.

Connectivity Features:

Limited by modern standards; typically Bluetooth for hands-free calling was not standard. Ancillary devices could be connected via aftermarket solutions.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (severe conditions may require more frequent changes).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Iridium-tipped spark plugs: Every 60,000 miles (96,000 km); Platinum-tipped: Every 30,000 miles (48,000 km) (refer to specific engine variant for exact type).

Engine Oil Type:

SAE 5W-20 or 5W-30 API SN/SM/SL certified (check owner's manual for exact specification and capacity, typically ~4.5L for 2.3L engine).

Coolant Type:

Mazda FL22 Long Life Coolant (pre-diluted) or equivalent (Green or Orange Ethylene Glycol based, pH neutral).

Automatic Transmission Fluid:

Mazda ATF FZ or equivalent (check manual for specific type and capacity, typically ~7.5L for a full drain and fill).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Rust Corrosion:

Subframe rust, especially in regions with road salt, can be a significant concern. Inspect chassis, suspension mounts, and body panels.

Engine Issues:

Carbon buildup in direct injection engines (though most 2002 models are port-injected), some reports of oil consumption in higher mileage 2.3L engines.

Transmission Issues:

Automatic transmission 'flare' or harsh shifting can occur, often due to fluid degradation or solenoid issues. Manual clutch wear is typical with usage.

Electrical Issues:

Window motor failures, power lock actuator issues, and occasional SRS (airbag) warning light illumination.

Suspension Issues:

Worn bushings, ball joints, and tie rod ends leading to knocking noises and poor handling.

📚 Vehicle History

Brand Origin:

Mazda Motor Corporation, founded in Japan in 1920, known for its innovative engineering and driver-focused vehicles.

Generation:

First Generation (GG/GY) launched in 2002 as a successor to the Mazda Capella/626.

Body Styles:

Available as a 4-door Sedan, 5-door Hatchback ('Sport'), and 5-door Station Wagon ('Wagon').

Production Years:

2002-2008

Manufacturing Locations:

Primary manufacturing in Hofu, Yamaguchi Prefecture, Japan; also produced in North America for the US market.

🏆 Awards & Recognition

Car And Driver:

Car and Driver recognized the Mazda 6 multiple times on its annual '10Best' list during its production run, highlighting its sporty handling and value.

Motor Trend:

Often featured in reviews by MotorTrend and other automotive publications, generally receiving positive marks for its driving dynamics and design.

IIHS Ratings:

Likely received 'Good' ratings in frontal offset crash tests from the IIHS, indicative of good structural integrity for the era.