Mazda 626 MX-6 1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Model Variant: MX-6 Year: 1996 Codes Chassis Code Platform: GE (for 626 hatchback/sedan), GE/BG (for MX-6) 👋 Introduction Market Position Target Audience:...

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类型: Car

斯库: 83817

标签: 1996 626 Car Cars Mazda MX Models MX-6

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Variant:

Year:

Codes

Chassis Code Platform:

GE (for 626 hatchback/sedan), GE/BG (for MX-6)

👋 Introduction

Market Position

Target Audience:

Technicians, mechanics, car enthusiasts, and anyone seeking to repair or learn about the Mazda 626 and MX-6.

Competitive Analysis

Value Proposition:

Offers comprehensive factory repair information at a low price with instant access, saving time and money compared to printed manuals or dealership services.

Key Features

Accuracy:

Retains original manufacturer technical data for precision.

Accessibility:

Instant download provides immediate access to repair information.

Completeness:

Covers a vast array of systems and procedures, ensuring all repair needs are addressed.

📋 Manual Details

Coverage Areas

Covered Models:

Mazda 626 and Mazda MX-6

Covered Years:

Page Count

Estimated Page Count:

Hundreds to thousands (printable)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (for larger files)

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Comprehensive coverage of engine systems, including diagnostics, disassembly, assembly, and component testing.

Transmission Service Repair:

Detailed procedures for both manual and automatic transmission service, repair, and overhaul.

Brake System:

In-depth information on brake system components, hydraulic and mechanical aspects, diagnostics, and repair procedures.

Electrical System:

Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting.

Wiring Diagrams:

Includes detailed and accurate wiring diagrams for all vehicle circuits.

Suspension:

Coverage of front and rear suspension systems, alignment, component replacement, and troubleshooting.

Steering:

Information on steering system components, power steering operation, and repair procedures.

Cooling System:

Detailed coverage of the cooling system, including radiators, thermostats, fans, and coolant specifications.

Fuel System:

Comprehensive details on the fuel system, including fuel pumps, injectors, lines, and emissions controls.

Fuel Injection:

Specific information on the fuel injection system, including diagnostics and component testing.

Emission System:

Coverage of emissions control systems, including EGR, PCV, and catalytic converter functionality.

HVAC System:

Information on the heating, ventilation, and air conditioning (HVAC) system, including refrigerant and component service.

Engine Control System:

Details on the Engine Control Module (ECM) and its related sensors and actuators.

Chassis Body:

Coverage of chassis components, body structure, panel removal and installation, and corrosion prevention.

Restraint System:

Information on seat belts, airbags (if equipped), and related safety systems.

Interior Components:

Procedures for the removal and installation of interior trim, seats, and dashboard components.

Differential Drive Axle:

Coverage of drivetrain components, including differentials, drive shafts, and axles.

Procedures Included

General Maintenance:

Detailed procedures for routine maintenance tasks such as oil changes, filter replacements, and fluid checks.

Troubleshooting:

Systematic diagnostic procedures and troubleshooting guides for common and complex issues.

Periodic Lubrication:

Specific lubrication points and recommended lubricants for various components.

Component Replacement:

Step-by-step instructions for replacing virtually all major and minor vehicle components.

Torque Specifications:

Essential torque values for critical fasteners during assembly and repair.

Technical Depth

Diagnostic Capabilities:

Covers basic to advanced diagnostics, including component testing and fault code interpretation.

Repair Scope:

Complete repair procedures, from minor adjustments to major overhauls, suitable for professional mechanics and experienced DIYers.

Information Type:

Includes technical data, circuit diagrams, equipment information, and specifications as per original manufacturer books.

📊 Manual Specifications

File Format

Print Quality:

High quality (printable)

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

Compatibility

Operating Systems:

Compatible with all versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Options 1996:

2.5L V6 (KL-DE) and 2.0L inline-4 (FS-DE)

Performance

2.5L V6 Horsepower:

Approx. 164-170 hp (depending on market and specific tuning)

2.5L V6 Torque:

Approx. 153-157 lb-ft

2.0L I4 Horsepower:

Approx. 118-130 hp (depending on market and specific tuning)

2.0L I4 Torque:

Approx. 128-130 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Codes Covered

Engine Codes:

KL-DE (2.5L V6), FS-DE (2.0L I4)

🔧 Transmission

Standard

Standard Transmission Mx-6:

5-speed manual

Standard Transmission 626 Sedan:

5-speed manual (common)

Optional

Optional Transmission Mx-6:

4-speed automatic

Optional Transmission 626 Sedan:

4-speed automatic (common)

Features

Transmission Fluid Type:

Refer to manual for specific ATF type (e.g., MERCON, ATF Type T, Dexron II/III) and manual transmission fluid grade (e.g., GL-4).

📐 Dimensions

Exterior

Wheelbase Mx-6:

Approx. 101.4 inches (2575 mm)

Wheelbase 626 Sedan:

Approx. 103.7 inches (2635 mm)

Length Mx-6:

Approx. 177.9 inches (4520 mm)

Length 626 Sedan:

Approx. 181.9 inches (4620 mm)

Width Mx-6:

Approx. 69.1 inches (1755 mm)

Width 626 Sedan:

Approx. 69.3 inches (1760 mm)

Height Mx-6:

Approx. 51.6 inches (1310 mm)

Height 626 Sedan:

Approx. 54.3 inches (1380 mm)

Weights

Curb Weight Approx:

3000-3300 lbs (1360-1500 kg) depending on engine and trim

🛡️ Safety Features

Ratings

NHTSA 1996 Ratings:

Refer to specific NHTSA reports for 1996 Mazda 626/MX-6. Likely received frontal crash test ratings.

Active Features

Available on select trims and models (Anti-lock Braking System)

Passive Features

Airbags:

Driver's side airbag standard; passenger airbag optional or standard on some later models/trims.

Seatbelts:

3-point front and rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.

Driver Assistance

Cruise Control:

Available on most models.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors standard on higher trims, optional on others.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations).

Timing Belt Replacement:

Crucial for V6 (KL-DE) engines, typically every 60,000-90,000 miles. Critical to check manual for specific interval and procedure due to interference engine design.

Fluid Specifications

Engine Oil Type V6:

API SG or higher, SAE 5W-30 or 10W-30 recommended (check manual for exact specification).

Engine Oil Type I4:

API SG or higher, SAE 5W-30 or 10W-30 recommended (check manual for exact specification).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Mazda recommends specific formulations.

Known Issues

Common Issues:

Worn engine mounts, power steering leaks, radiator leaks, timing belt tensioner noise (V6), automatic transmission shifting issues, interior trim wear.

📚 Vehicle History

Brand Heritage

Mazda Brand Focus:

Mazda has a history of producing reliable and often driver-focused vehicles, known for sporty handling and design, especially in models like the MX series.

Model Evolution

626 Generation:

The 1996 models belong to the fifth generation (GE platform, 1992-1997) of the Mazda 626, which saw significant styling and engineering updates.

Mx-6 Generation:

The MX-6 is the coupe counterpart to the 626 sedan and hatchback, sharing the GE platform and often featuring a sportier design and suspension tuning.

Production

Production Locations:

Primarily manufactured in Japan and North America (Flat Rock, Michigan for some markets).

🏆 Awards & Recognition

Recognitions

Car And Driver Awards:

Mazda models of this era often appeared on Car and Driver's Ten Best lists or received positive reviews for their driving dynamics.

Ratings

Consumer Reports Reputation:

Mazda generally had a good reputation for reliability in this period, though specific model years and components can vary.