🏷️ Basic Information

Make:

Mazda

Model:

626 / MX-6

Year:

1996

👋 Introduction

Target Audience:

DIY mechanics, independent repair shops, and owners seeking in-depth knowledge of their 1996 Mazda 626 or MX-6.

Advantage:

Provides the same factory-level information used by dealership technicians, offering comprehensive and accurate repair guidance.

Features:

Comprehensive coverage, bookmarked for easy navigation, searchable text, printable pages, instant digital delivery.

Benefit:

Empowers owners to perform maintenance and repairs with confidence, saving time and money compared to dealership labor costs.

📋 Manual Details

Primary Coverage:

Mazda 626 and MX-6

Specific Models Covered:

1996 Mazda 626 (all trims), 1996 Mazda MX-6 (all trims)

Estimated Page Count:

Likely over 1000 pages (typical for a full factory service manual)

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF / WINRAR

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshafts, valvetrain.

Lubrication System:

Oil pump, oil filter, oil pan, oil passages, lubrication requirements, troubleshooting.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan, cooling system pressure testing, coolant specifications.

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, EFI system operation and diagnosis.

Emission Control Systems:

Catalytic converter, EGR system, PCV system, evaporative emission control, diagnosis of emission-related faults.

Engine Electrical System:

Ignition system (coils, spark plugs, wires), starting system (starter motor, solenoid), charging system (alternator, battery), sensors (crankshaft position, camshaft position, MAP, TPS, O2), ECU diagnosis, wiring diagrams.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch hydraulic system (master cylinder, slave cylinder), adjustment and repair.

Manual Transmission:

Gearbox disassembly, inspection, repair, shift mechanism, lubrication requirements, gear ratios.

Automatic Transmission:

Transmission disassembly, torque converter, valve body, transmission control module (TCM), fluid type and capacity, shift control, troubleshooting.

Front Axle:

CV joints, drive shafts, wheel bearings, hub assemblies, differential (if applicable to AWD models).

Rear Axle:

Rear suspension components, drive shafts, wheel bearings, differential (if applicable to AWD models).

Braking System:

Disc brakes (front and rear), brake pads, rotors, calipers, hydraulic lines, master cylinder, brake booster, ABS system operation and diagnosis.

Wheels And Tires:

Tire pressure specifications, wheel alignment procedures, wheel bearing adjustment, lug nut torque specifications, tire rotation recommendations.

Suspension System:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (multi-link, trailing arms, struts, sway bar), shock absorber replacement, bush replacement.

Body And Frame:

Body panel removal and installation, doors, hood, trunk, interior trim, glass replacement, chassis structure, corrosion protection.

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, belt inspections and replacement.

Troubleshooting Guides:

Diagnostic flowcharts for common symptoms (e.g., no start, poor idle, braking issues, AC problems).

Repair Procedures:

Step-by-step instructions for component replacement and repair across all covered systems.

Diagnostic Procedures:

Methods for diagnosing electrical issues, engine performance problems, and system malfunctions.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle systems.

Depth:

Factory-level, covering basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

Primary Format:

PDF

Compression Format:

WINRAR (for download delivery)

Printability:

All pages are printable.

Text Searchability:

Completely searchable text.

Binding:

Not applicable (digital download)

Paper Type:

Not applicable (digital download)

File Origin:

Real files, not scans.

Delivery:

Instant Download

⚙️ Engine Specifications

Engine Options 1996 626 Mx6:

2.5L V6 (KL-DE) and 2.0L Inline-4 (FS-DE)

V6 Horsepower Est:

Approx. 164 hp @ 6000 rpm (KL-DE)

V6 Torque Est:

Approx. 157 lb-ft @ 5000 rpm (KL-DE)

I4 Horsepower Est:

Approx. 118 hp @ 5500 rpm (FS-DE)

I4 Torque Est:

Approx. 125 lb-ft @ 4000 rpm (FS-DE)

Fuel Delivery:

Electronic Fuel Injection (EFI)

V6 Engine Code:

KL-DE

I4 Engine Code:

FS-DE

V6 Head Type:

DOHC 24-valve (V6)

I4 Head Type:

DOHC 16-valve (I4)

🔧 Transmission

Type:

5-speed Manual

Type:

4-speed Automatic

Type:

5-speed Manual (often standard with V6)

Type:

4-speed Automatic (often optional with V6)

Electronically Controlled:

Yes, often electronically controlled for smoother shifts and better fuel economy.

Automatic Transmission Fluid:

Mazda ATF-Type III or equivalent (check manual for exact spec)

📐 Dimensions

Wheelbase:

Approx. 104.3 inches (2649 mm)

Length:

Approx. 185.0 inches (4699 mm) for 626 Sedan, 176.2 inches (4475 mm) for MX-6 Coupe

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 54.7 inches (1390 mm) for MX-6, 54.1 inches (1374 mm) for 626 Sedan

Curb Weight Est:

Approx. 3100-3300 lbs (1406-1497 kg), varies by model and engine

🛡️ Safety Features

NHTSA Impact Ratings 1996:

Not readily available for this specific model year, but generally considered average for its class at the time.

ABS:

Available on higher trims, often standard with V6 and MX-6 models.

Airbags:

Driver airbag standard, passenger airbag available on some trims.

Seatbelts:

Three-point front and rear seatbelts.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette or CD player, with optional premium sound systems.

Cruise Control:

Standard on many trims, particularly with automatic transmissions.

N/A:

No modern connectivity features like Bluetooth or USB found in this era of vehicle.

🔧 Maintenance

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for exact recommendation).

Timing Belt Replacement:

Recommended every 60,000-90,000 miles for the V6 (KL-DE) engine. The I4 (FS-DE) may have a timing chain or belt depending on specific variant, check manual.

Spark Plug Replacement:

Typically every 30,000-60,000 miles, depending on plug type (check manual).

Engine Oil Type:

API SG or higher, SAE 5W-30 or 10W-30 recommended (check manual for temperature variations).

Coolant Type:

Mazda Long Life Antifreeze/Coolant (blue) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3

Common V6 Issues:

Internal coolant leaks (intake manifold gaskets or cylinder head gaskets), oil leaks from valve cover gaskets, occasional distributor issues.

Common I4 Issues:

Less prone to major issues, but can experience oil leaks and exhaust manifold cracks.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends are common due to age and mileage.

Automatic Transmission Issues:

Some transmissions may exhibit slipping or harsh shifting with high mileage, often related to solenoid issues or fluid degradation.

📚 Vehicle History

Mazda Philosophy:

Known for 'Zoom-Zoom' driving dynamics, sporty feel, and reliable engineering.

Third Generation 626 Mx6:

The 1996 models belong to the GE platform (1992-1998 for 626, 1992-1997 for MX-6), which introduced a more rounded and aerodynamic styling.

Manufacturing Location:

Japan and Flat Rock, Michigan, USA (for North American market)

🏆 Awards & Recognition

Car And Driver 10Best:

The Mazda 626 and MX-6 families have historically been well-regarded and have appeared on Car and Driver's 10Best lists in prior generations, showcasing their competitive nature.