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Mazda 626 MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997

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🏷️ Basic Information Identification Make: Mazda Model: MX-6 Generation Mazda 626: Fifth Generation (GE/GF) 1991-1997 Mazda Mx-6: Second Generation (GE) 1991-1997 Codes Chassis Code (626): G29W (Sedan/Hatchback), GV (Wagon -...
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Mazda 626 MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997Mazda 626 MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997Mazda 626 MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997Mazda 626 MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-6
Generation
Mazda 626:
Fifth Generation (GE/GF) 1991-1997
Mazda Mx-6:
Second Generation (GE) 1991-1997
Codes
Chassis Code (626):
G29W (Sedan/Hatchback), GV (Wagon - though not covered by this manual's years)
Chassis Code (Mx-6):
GE
👋 Introduction
Market Position
Segment:
Mid-size sedan and sporty coupe segment.
Target Audience:
Enthusiasts, DIY mechanics, and professional technicians seeking in-depth technical information.
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina, Mitsubishi Galant.
Key Features
Vehicle Highlights:
Known for good handling, comfortable ride, and reliable engines, especially the V6 variants. The MX-6 offered a sportier coupe alternative with a distinct styling.
Manual Advantage:
Provides direct manufacturer-sourced technical data, covering both common and specific repair scenarios.
📋 Manual Details
Coverage Areas
Applicable Years:
1992, 1993, 1994, 1995, 1996, 1997
Page Count
Estimated Pages:
Refer to actual manual for exact count; typically 1000+ pages for comprehensive workshop manuals.
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, diagnosis, overhaul for all applicable engine variants.
Engine Management:
Fuel injection, ignition system, emission control systems, sensors, actuators, ECU diagnosis.
Transmission Manual:
Clutch, gearbox disassembly, assembly, repair, diagnosis.
Transmission Automatic:
Automatic transmission operation, diagnosis, overhaul, fluid specifications.
Drivetrain:
Front-wheel drive system, CV joints, drive axles, differential.
Suspension:
Front and rear suspension components, springs, shock absorbers, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, diagnosis and repair.
Brakes:
Hydraulic system, disc brakes, drum brakes (if applicable), ABS system (if equipped), brake fluid specifications, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, accessories, fuses, relays.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling.
Body And Interior:
Body panel removal and installation, interior trim, doors, windows, seats, sound deadening.
Chassis And Frame:
Frame specifications, structural components, corrosion protection.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, diagnosis and repair.
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel pressure specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common and complex faults across all systems.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Disassembly Assembly:
Detailed instructions for taking apart and putting back together various vehicle components and systems.
Diagnostics:
On-board diagnostics (OBD-I/OBD-II if applicable), diagnostic trouble codes (DTCs), sensor data analysis.
Painting Refinishing:
Information on paint preparation, application, and finishing processes.
Collision Repair:
Guidelines for body repair, frame straightening, and part replacement after accidents.
Cleaning Lubrication:
Proper cleaning methods and lubrication points for various components.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine overhaul and electrical system diagnostics.
Visual Aids:
Includes diagrams, illustrations, and pictures for clarity.
Special Tools:
Lists and describes necessary special tools for specific repair procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Designed for immediate download and printable sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
626 Sedan/Hatchback (Ge):
2.0L FS-DE I4 (118-125 hp), 2.5L KL-DE V6 (164 hp)
Mx-6 (Ge):
2.5L KL-DE V6 (164 hp), 2.5L KL-ZE V6 (JDM Spec, 200 hp) - manual likely covers KL-DE primarily
Performance
Kl-De V6 Torque:
Approx. 157 lb-ft @ 5000 RPM
Fs-De I4 Torque:
Approx. 133 lb-ft @ 4500 RPM
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended)
🔧 Transmission
Standard
626:
5-speed Manual Transmission (FS-DE engine), 4-speed Automatic Transmission (FS-DE and KL-DE engines)
Mx-6:
5-speed Manual Transmission (KL-DE engine), 4-speed Automatic Transmission (KL-DE engine)
Optional
Automatic:
4-speed automatic with overdrive on all models.
Features
Fluid Type Manual:
GL-4 Gear Oil (e.g., Valvoline GL-4, Pennzoil Gear Plus 75W-90)
Fluid Type Automatic:
ATF Dexron-III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
626: 104.1 inches (2644 mm) / MX-6: 104.2 inches (2647 mm)
Length:
626 Sedan: ~185.2 inches (4704 mm) / MX-6 Coupe: ~180.5 inches (4585 mm)
Width:
626: ~69.1 inches (1755 mm) / MX-6: ~69.3 inches (1760 mm)
Height:
626 Sedan: ~55.3 inches (1405 mm) / MX-6 Coupe: ~52.2 inches (1326 mm)
Weights
Curb Weight:
Varies by model and trim, typically 2900-3300 lbs (1315-1500 kg)
Gross Vehicle Weight Rating (Gvwr):
Typically 4000-4300 lbs (1814-1950 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact (1997 626):
4-star driver, 4-star passenger
IIHS Offset Crash Test:
Acceptable (for models tested)
Active Features
ABS:
Anti-lock Braking System available on higher trims and optional.
Passive Features
Airbags:
Driver and passenger airbags standard from mid-1990s onwards.
Seatbelts:
Three-point front and rear seatbelts, pretensioners on front belts.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player with AM/FM radio, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Electronically controlled cruise control available on most models.
Connectivity
N/A:
No integrated connectivity features like Bluetooth or USB in the modern sense. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Engine Oil & Filter:
Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific engine type).
Transmission Fluid (Automatic):
Inspect every 30,000 miles, change every 60,000-90,000 miles depending on driving conditions.
Transmission Fluid (Manual):
Inspect every 30,000 miles, change as per manual recommendation (often 60,000-100,000 miles).
Spark Plugs:
2.5L V6: ~60,000 miles (iridium/platinum type). 2.0L I4: ~60,000 miles (standard copper).
Timing Belt (Kl-De V6):
Crucial component, typically 60,000-90,000 miles. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Coolant:
Mazda's Long Life Antifreeze (or equivalent HOAT, e.g., Zerex G-05, Prestone 50/50 mix)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-III (or equivalent)
Known Issues
Kl-De V6 Timing Belt:
Tensioner and idler pulley bearing failures can occur before the belt itself. Regular replacement is critical.
Cv Axles:
Common wear item, especially on performance-oriented MX-6 models. Boot tears lead to joint damage.
Window Regulators:
Power window mechanisms can become slow or fail due to wear or lubrication issues.
Radiator:
Plastic end tanks can crack with age, leading to coolant leaks.
Ignition System:
Spark plug wires, coils, and distributor (if applicable) can degrade over time, causing misfires.
Corrosion:
As with many vehicles of this era, rust can be a concern, especially in areas with harsh winters or high humidity.
📚 Vehicle History
Brand Heritage
Mazda:
Japanese automaker known for innovative engineering, sporty driving dynamics, and reliable vehicles.
Model Evolution
626:
Long-standing model line, evolving from compact to mid-size, with the GE generation offering both sedan/hatchback and coupe (MX-6) variants.
Mx-6:
A sporty coupe that shared its platform with the 626, emphasizing style and performance.
Production
Manufacturing:
Primarily produced in Japan.
🏆 Awards & Recognition
Recognitions
Automobile Magazine All-Stars:
The Mazda MX-6 was recognized as an Automobile Magazine All-Star for its sporty nature and design during its production run.
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