🏷️ Basic Information

Make:

Mazda

Model:

MX-6

Mazda 626:

GE (1991–1997), GF (1997–2002)

Mazda Mx-6:

Second Generation (1991–1997)

Mazda 626 Chassis Codes:

GE, GF

Mazda Mx-6 Chassis Codes:

GE

👋 Introduction

Positioning:

This manual targets owners of Mazda 626 and MX-6 vehicles (1993-2001) seeking to perform their own maintenance and repairs, aiming to save money and gain a deeper understanding of their vehicle's systems.

Comparison:

Offers a comprehensive and accessible alternative to expensive dealership services or fragmented online information. Its 'step-by-step' approach with diagrams makes it user-friendly for a wide range of technical abilities.

Features:

Instant download, PC/MAC/Tablet/Smartphone compatible, easy-to-follow instructions, high-quality pictures and wiring diagrams, covers all models and engine types within the specified years.

📋 Manual Details

Covered Models:

All Mazda 626 and MX-6 models

Covered Years:

1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

Covered Engines:

All engine types (e.g., 2.0L, 2.5L V6)

Estimated Page Count:

Extensive (typically 1000+ pages for complete workshop manuals)

Type:

Workshop Repair Manual / Service Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, timing system, lubrication system, cooling system, fuel system (carburetor/injection), exhaust system, engine management system.

Engine Electrical:

Ignition system, starting system, charging system, fuel injection control, sensor diagnostics, ECU troubleshooting, wiring diagrams.

Transmission:

Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (torque converter, planetary gear sets, hydraulic controls, valve body), transmission control module (TCM), fluid specifications.

Drivetrain:

Front-wheel drive system, differentials, CV joints, hub bearings.

Suspension:

Front suspension (MacPherson struts, control arms, anti-roll bar), Rear suspension (multi-link, trailing arms), shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system (pump, rack and pinion, hoses, fluid), steering column, tie rods, wheel alignment.

Brakes:

Front and rear disc brakes, ABS system (hydraulic unit, sensors, control module), brake pads, rotors, calipers, master cylinder, brake lines, fluid specifications, bleeding procedures.

Electrical System:

Battery, alternator, starter, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn, windshield wipers and washers, instrument cluster, dashboard warning lights.

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant, charging), heating system (heater core, blower motor), climate control system, dash controls, diagnostics.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, glass, interior trim, seating, airbags, seat belts, sound deadening.

Chassis And Frame:

Frame construction, unibody structure, mounting points, corrosion protection.

Diagnostics And Troubleshooting:

OBD-I/OBD-II codes, diagnostic procedures, symptom-based troubleshooting charts, component testing.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks and flushes, brake fluid checks, tire rotations, battery maintenance.

Engine Repair:

Head gasket replacement, timing belt/chain replacement, piston ring replacement, bearing replacement, complete engine rebuilds.

Transmission Repair:

Clutch replacement, gearbox overhaul, automatic transmission fluid flush and filter replacement, transmission repair and overhaul.

Brake Service:

Brake pad and rotor replacement, caliper service, brake line replacement, ABS system bleeding and diagnostics.

Suspension And Steering Repair:

Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump and rack replacement, wheel alignment adjustments.

Electrical Component Replacement:

Alternator replacement, starter motor replacement, battery replacement, sensor replacement, switch replacement, fuse and relay troubleshooting.

HVAC Service:

AC system recharge, compressor replacement, evaporator cleaning, heater core replacement.

Body Work And Trim Replacement:

Panel removal and installation, interior trim panel replacement, glass replacement (windshield, windows).

Wiring Diagrams:

Comprehensive wiring schematics for all major electrical systems, aiding in diagnosis and repair.

Depth:

Full professional quality, in-depth coverage for all aspects of service, repair, and maintenance. Designed for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

Format:

PDF

Quality:

High-resolution images and clear diagrams, optimized for digital viewing and printing.

Binding:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Mazda 626 Ge (Examples):

2.5L V6 (KL-DE), 2.0L Inline-4 (FS-DE). Horsepower typically ranged from 160-170 hp for the V6 and 118-130 hp for the 4-cylinder. Torque figures were also model-specific.

Mazda Mx-6 Ge (Examples):

2.5L V6 (KL-DE). Horsepower typically 160-170 hp. Known for its smooth power delivery and sporty character.

V6 Engine:

Designed for a balance of performance and refinement. Common upgrades or tuning were available, with this manual covering factory specifications and common repair procedures.

Fuel Delivery:

Primarily electronic fuel injection (EFI) systems. The manual covers fuel pump operation, injector testing, fuel pressure regulation, and ECU control.

🔧 Transmission

Manual Transmission:

Available on many models, typically 5-speed. Covers clutch disc, pressure plate, flywheel, release bearing, and gearbox internals.

Automatic Transmission:

Available on most models, often a 4-speed automatic. Includes detailed procedures for fluid changes, filter replacement, valve body diagnostics, and general overhaul.

Transmission Control:

Covers electronic control modules for automatic transmissions, shift solenoid diagnostics, and torque converter operation.

📐 Dimensions

Mazda 626 (Examples):

Sedan and Hatchback/Wagon variants. Length, width, and height varied by body style, typically around 180-190 inches in length, 68-70 inches in width, and 54-56 inches in height.

Mazda Mx-6:

Coupe. Known for its sleek, aerodynamic design. Length around 180 inches, width around 69 inches, height around 51 inches.

Interior Space:

Designed as a comfortable 4-5 passenger vehicle. The manual provides guidance on interior trim removal and reinstallation.

Curb Weight:

Varies by model and engine, typically ranging from 2900 lbs to 3400 lbs for the 626 and MX-6.

🛡️ Safety Features

Crash Test Results:

While specific ratings for this era may vary by country and testing organization, general safety features were incorporated. The manual covers the operation and maintenance of these systems.

Active Safety:

Anti-lock Braking System (ABS) was a common option. The manual details ABS system operation, diagnostics, and component replacement.

Passive Safety:

Driver and passenger front airbags, seat belts with pretensioners. The manual provides instructions for airbag system checks and safe handling of airbag components.

💡 Technology Features

Infotainment Systems:

During this period, infotainment was relatively basic, often consisting of AM/FM radio, cassette players, and optional CD players. Some models featured premium audio systems. The manual covers the removal and installation of these components.

Driver Assistance Features:

Limited by modern standards. The primary advanced feature was the Anti-lock Braking System (ABS).

Connectivity:

No integrated Bluetooth or smartphone connectivity. Connections were primarily through the audio system and basic vehicle wiring.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type used. Refer to the manual for specific recommendations based on engine and oil viscosity.

Timing Belt Replacement:

For models with a timing belt (e.g., some 4-cylinder engines), replacement is critical and usually recommended every 60,000 to 90,000 miles. The manual provides detailed replacement procedures and torque specifications.

Engine Oil:

Typically API SG or higher viscosity grades like 5W-30 or 10W-30. The manual will specify exact grades and capacities for each engine.

Coolant:

A 50/50 mix of ethylene glycol antifreeze and distilled water. The manual will specify the type and capacity.

Brake Fluid:

DOT 3 or DOT 4 is typically specified. The manual will detail the type and required procedures for bleeding.

Automatic Transmission Fluid:

Mazda's proprietary ATF or an equivalent that meets the specified standards (e.g., ATF Type M). Crucial to use the correct fluid for longevity.

Mazda 626/Mx-6 Common Issues:

Variable depending on engine and year. Potential issues can include: timing belt tensioner wear (on KL-DE V6), AC system leaks, power steering leaks, minor electrical gremlins, and suspension component wear (bushings, ball joints).

Troubleshooting Assistance:

The manual's detailed diagnostics and troubleshooting sections are invaluable for identifying and resolving these common issues.

📚 Vehicle History

Mazda'S Reputation:

Mazda historically focused on sporty driving dynamics and innovative design, with the 626 and MX-6 representing key models in their passenger car lineup during this period.

626 Evolution:

The 626 transitioned through several generations, with the GE and GF platforms being the focus of this manual, representing a move towards more sophisticated styling and technology.

Mx-6 Evolution:

The second-generation MX-6 was based on the Mazda Capella/626 platform, offering a sporty, personal luxury coupe experience with distinct styling.

Production Years:

The specific models covered by this manual were produced roughly from 1993 through the 2001 model year, encompassing the latter half of the GE generation for the 626 and the entire run of the second-generation MX-6.

🏆 Awards & Recognition

Automotive Press:

While specific awards for these models from the early 90s might be less prominent than modern vehicles, Mazda vehicles of this era were generally well-regarded for their driving dynamics and reliability, particularly the V6-powered variants.

Consumer Ratings:

Consumer satisfaction varied, but the vehicles were generally seen as solid performers in their respective segments. The manual's comprehensive coverage helps owners maintain them to achieve optimal performance and longevity.