Years Covered:
1992, 1993, 1994, 1995, 1996, 1997
Models Covered:
Mazda 626 (all body styles: sedan, hatchback, wagon) and Mazda MX-6
Engine Types Covered:
All engine variants offered for the specified years.
Estimated Page Count:
Likely several thousand pages given the comprehensive nature of professional workshop manuals.
Type:
Complete Workshop Repair Manual / Service Manual
Format:
PDF (Digital Download)
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emissions control, engine diagnostics, performance tuning.
Transmission:
Manual transmission (clutch, gearbox, linkages), Automatic transmission (operation, diagnostics, overhaul), Drivetrain (CV joints, driveshafts, differentials).
Suspension Steering:
Front suspension, rear suspension, steering system (power steering, rack and pinion), wheel alignment specifications.
Brakes:
Brake system (hydraulic, mechanical), front disc brakes, rear drum/disc brakes, ABS (Anti-lock Braking System) operation and diagnostics.
Electrical Electronics:
Wiring diagrams for all circuits, battery, charging system, starting system, lighting system, instrument panel, power windows, locks, mirrors, comfort features, audio system.
Body Chassis:
Body construction, panels, doors, hood, trunk, glass, interior trim, safety systems (airbags, seatbelts), frame and chassis components.
Routine Maintenance:
Oil change intervals, fluid checks and top-ups, filter replacement (air, oil, fuel, cabin), spark plug replacement, belt inspection and replacement.
Engine Repairs:
Engine rebuilds, cylinder head service, piston and ring replacement, bearing replacement, timing belt/chain replacement, component diagnostics and repair.
Transmission Service:
Clutch replacement, transmission fluid change, transmission overhaul, seal replacement.
Brake Service:
Brake pad and rotor replacement, caliper and wheel cylinder service, brake fluid flush and bleeding, ABS component diagnosis and repair.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing, module diagnostics.
Suspension Steering Repairs:
Shock absorber/strut replacement, ball joint and tie rod end replacement, power steering pump and rack repair, wheel bearing replacement.
Body And Interior:
Panel replacement, door mechanism repair, interior trim removal and installation, glass replacement.
Troubleshooting:
Comprehensive diagnostic charts and procedures for identifying and resolving common and uncommon issues.
Depth:
In-depth, professional-level service and repair instructions, covering everything from basic maintenance to complete overhauls and advanced diagnostics.
Engine Options:
Includes specifications for various 4-cylinder (e.g., 2.0L FE, 2.5L KL-DE) and potentially V6 engines offered in the 626 and MX-6 models of this era.
Typical Horsepower Range:
Varies by engine and model, generally ranging from approximately 115 hp to 165 hp for 4-cylinder and 160-200 hp for V6 engines.
Typical Torque Range:
Varies by engine, generally from around 120 lb-ft to 180 lb-ft.
Fuel Injection:
Electronic Fuel Injection (EFI) with multi-port injection (MPI) or sequential electronic fuel injection (SEFI) depending on the engine.
Fuel Type:
Unleaded gasoline.
Timing Belt Replacement Interval:
Typically recommended every 60,000 to 100,000 miles, with specific intervals provided in the manual.
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, with manual specifying exact intervals based on driving conditions.
Brake Fluid Change Interval:
Recommended every 2-3 years or 30,000-50,000 miles.
Engine Oil Type:
API SG or higher viscosity oil, e.g., 5W-30 or 10W-30, depending on ambient temperature. Refer to manual for specific engine recommendations.
Coolant Type:
Ethylene glycol-based antifreeze. Mazda recommends specific coolant mixtures (e.g., 50/50 with distilled water).
Transmission Fluid Type Manual:
GL-4 gear oil, typically 75W-90 or 80W-90.
Transmission Fluid Type Automatic:
Mazda ATF-M-III or equivalent ATF Dexron II/III.
Power Steering Fluid Type:
Dexron II/III ATF or specific power steering fluid as per manual.
Common Problems:
Timing belt tensioner failure (on some KL V6 engines), EGR valve clogging, front suspension wear (ball joints, tie rods), power steering pump leaks, electrical connector corrosion, coolant leaks (especially from plastic end tanks on radiators).
Mazda Reputation:
Mazda's reputation for reliable, driver-focused vehicles with innovative engineering, particularly in the late 80s and 90s.
626 History:
The 626 represented Mazda's mid-size offering, evolving through several generations with front-wheel drive and stylish designs. The 4th generation (GE) introduced more aerodynamic lines and advanced features.
Mx-6 History:
The MX-6 was Mazda's sporty coupe, built on the 626 platform. The second generation (KE) featured a sleek, aerodynamic design, often with pop-up headlights (on early models) and a focus on performance, including available V6 engines.
Manufacturing Locations:
Primarily manufactured in Japan.