This workshop service repair manual provides comprehensive coverage for the Mazda 626 and MX-6 models produced between 1987 and 1991. These vehicles, built on platforms such as the GD (626) and GE (MX-6), offered a range of engine options, including the 2.0L and 2.2L inline-four engines, as well as V6 powerplants for both models, with turbocharged variants available on select MX-6 trims. Known for Mazda's philosophy of Jinba Ittai, these cars were recognized for their sporty driving dynamics, stylish designs, and overall value in their market segments.
This manual is designed to be an indispensable resource for do-it-yourself enthusiasts and professional mechanics alike. It details a wide array of service and repair procedures, encompassing engine overhaul, transmission service for both manual and automatic transmissions, brake system maintenance, and extensive electrical system diagnostics with included wiring diagrams. Furthermore, it covers suspension, steering, cooling, fuel, and emission systems, along with HVAC, chassis, body repairs, and safety restraint systems. The manual is presented with numbered, step-by-step instructions, accompanied by hundreds of photos, illustrations, and diagrams, ensuring clarity and accuracy in all maintenance and repair tasks.
Model Variant:
GD (626), GE (MX-6)
Years Covered:
1987, 1988, 1989, 1990, 1991
Chassis Codes:
GD (FWD), GV (4WD Wagon), GE (MX-6)
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics.
Value Proposition:
An inexpensive way to keep your vehicle in proper working order compared to dealership service costs.
Instruction Format:
Numbered step-by-step instructions with detailed substeps.
Visual Aids:
Hundreds of photos, illustrations, and enlarged inset diagrams.
Critical Information:
Notes, cautions, and warnings throughout each chapter.
Navigation:
Numbered table of contents for quick information retrieval.
General Coverage:
Complete factory service and repair for all styles.
Estimated Page Count:
Hundreds of pages (exact number not specified, but described as comprehensive).
Type:
Workshop Service Repair Manual
Engine Service:
Detailed procedures for engine repair and overhaul.
Transmission Service:
Covers both manual and automatic transmission service and repair.
Brake System:
Comprehensive coverage of brake system components and service.
Electrical System:
Detailed troubleshooting and repair for the entire electrical system.
Wiring Diagrams:
Includes detailed wiring diagrams for ease of diagnosis.
Suspension:
Service and repair procedures for suspension components.
Steering:
Coverage of the steering system and its components.
Cooling System:
Detailed information on the cooling system.
Fuel System:
Includes fuel injection and general fuel system service.
Emission System:
Covers emission control systems and related diagnostics.
HVAC:
Heater and Air Conditioning system service.
Engine Control System:
Diagnostics and repair for the engine control unit and related systems.
Chassis Body:
Information on chassis and body repairs.
Restraint System:
Coverage of safety restraint systems.
Interior Trim:
Details on interior components and repairs.
Differential Drive:
Service for drivetrain and differential components.
Axle Shafts:
Repair and replacement of axle shafts.
Maintenance:
General maintenance procedures and schedules.
Troubleshooting:
Extensive troubleshooting guides for common and complex issues.
Repair Procedures:
Step-by-step repair instructions based on complete disassembly.
Diagnostics:
Diagnostic procedures for all major vehicle systems.
Lubrication:
Periodic lubrication points and specifications.
Depth:
In-depth, professional quality, covering everything from basic maintenance to complete rebuilds.
Printability:
Printable without restriction, either in whole or in part.
Binding:
Digital Download (printable)
Digital Delivery:
Instant download link provided post-payment.
Reader Requirement:
Adobe PDF Reader
Engine Options 626:
2.0L I4 (FE), 2.2L I4 (F2), 2.0L V6 (J5) for 626 models.
Engine Options Mx6:
2.2L Turbo I4 (F2T), 2.5L V6 (KL-DE) for MX-6 models.
Turbocharged Variants:
Includes information on the powerful 2.2L Turbo engine found in some MX-6 models (F2T).
Injection Type:
Electronic Fuel Injection (EFI) covered extensively.
Standard Transmission:
Manual transmissions (e.g., 5-speed) were common.
Optional Transmission:
Automatic transmissions (e.g., 4-speed) were available.
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (4WD) were available (GV chassis).
Body Styles:
Sedan, Coupe (MX-6), Hatchback (626), Wagon (Capella/626 Wagon).
Curb Weight Range:
Approximately 2500-3100 lbs depending on model and configuration.
Crash Test Data:
While specific ratings for this era are less standardized, the manual will cover passive safety systems like seatbelts and airbag diagnostics if equipped.
Restraint Systems:
Details on seat belt operation, adjustment, and potential issues.
Audio Systems:
Factory radio/cassette player, with speaker system details covered in the electrical section.
Active Safety:
Limited to ABS on some higher trims; manual covers ABS system operation and diagnostics.
Passive Safety:
Seatbelts, body structure design, and potential (later optional) airbag systems.
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type.
Transmission Fluid Interval:
Manual transmission fluid typically every 30,000-60,000 miles; Automatic transmission fluid checks more frequently, with changes recommended around 60,000-100,000 miles.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-30) and API service classification.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
CV joints, exhaust systems, suspension bushings, cooling system components (radiator, hoses), fuel injectors, and fuel pumps can be common wear items.
Engine Specific:
Early Mazda 4-cylinder engines sometimes had issues with oil consumption or head gasket leaks if not maintained.
Turbo Specific:
Turbocharged models require meticulous maintenance to ensure longevity of the turbocharger unit.
Mazda Philosophy:
Mazda is known for its sporty driving dynamics and innovative engineering, often referred to as Jinba Ittai (horse and rider as one).
Generation Gd:
The GD generation 626 (1983-1987) was a significant step, followed by the GE generation for the 626 and the MX-6 coupe (1987-1992).
Generation Ge Mx6:
The GE generation 626 and the MX-6 shared platforms and technologies, with the MX-6 offering a more performance-oriented, coupe-specific design.
Manufacturing Locations:
Primarily produced in Japan, with potential assembly in other global locations.
Model Reputation:
The 626 and MX-6 were generally well-regarded for their styling, handling, and value in their respective market segments.
Manual Quality:
Described as 'complete official full factory service repair manual,' indicating a high level of authenticity and detail.
