Engine Mechanical:
Complete overhaul, assembly, disassembly, timing, lubrication, cooling, fuel delivery, emissions control.
Engine Management:
Ignition system, fuel injection (EFI), sensors, actuators, ECU diagnostics, emissions control systems (catalytic converter, EGR).
Transmission Manual:
Disassembly, inspection, repair, adjustment, fluid changes.
Transmission Automatic:
Disassembly, inspection, repair, adjustment, fluid changes, torque converter service.
Drivetrain:
Front-wheel drive (FWD) system, driveshafts, CV joints, differential.
Suspension System:
Front strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, bushings, alignment procedures.
Steering System:
Power steering system (pump, rack and pinion, hoses), steering column, wheel alignment.
Braking System:
Front disc brakes, rear drum brakes (or optional rear discs), hydraulic system, ABS (if equipped), brake fluid service, caliper and master cylinder repair.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), horn, wipers, power windows, power locks.
Climate Control:
Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, HVAC controls.
Body And Chassis:
Exterior body panels, interior trim, doors, hood, tailgate, glass, chassis lubrication, corrosion protection.
Restraints System:
Seat belts, airbag system (diagnostics and replacement procedures).
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical problems, and mechanical faults.
Repair:
Step-by-step instructions for component replacement and repair across all major systems.
Rebuild:
Detailed procedures for engine and transmission rebuilds.
Installation:
Instructions for installing accessories and replacement parts.
Diagnostics:
OBD-II (On-Board Diagnostics) system explanation, DTC (Diagnostic Trouble Code) retrieval and interpretation.
Level Of Detail:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification of specific tools required for certain procedures.
Torque Specifications:
Detailed torque values for critical fasteners.
Wiring Diagrams:
Extensive electrical wiring schematics for all vehicle systems.
Schematics Diagrams:
Vacuum diagrams, fluid line routing, exploded views of components.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) with platinum-tipped spark plugs.
Transmission Fluid Change:
Manual: Inspect every 30,000 miles (48,000 km), change as needed. Automatic: Every 60,000 miles (96,000 km) or under severe driving conditions.
Coolant Flush:
Every 50,000 miles (80,000 km) or 3 years.
Engine Oil Type:
API SG/SH or SJ, SAE 5W-30 or 5W-40 (check owner's manual for climate specific recommendations).
Engine Oil Capacity:
4.0-4.5 US quarts (3.8-4.3 liters) with filter change.
Coolant Type:
Mazda Genuine Long Life Coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or Dexron III ATF.
Engine Mounts:
Can degrade and cause vibration, especially at idle.
Automatic Transmission:
Occasional harsh shifting or slipping may occur with age and mileage; fluid and filter service is crucial.
Suspension Bushings:
Can wear out, leading to clunking noises and poor handling.
Cooling System:
Radiator hoses and thermostat can fail with age; regular inspection is recommended.
Cv Joints:
Dust boots can tear, leading to premature wear and clicking noises during turns.
Exhaust System:
Corrosion of mufflers and pipes is common in areas with road salt.
Mazda Philosophy:
Founded in 1920, Mazda has a history of producing innovative and driver-focused vehicles, often challenging established norms with unique engineering solutions.
Mazda 626 Lineage:
The 626 was a significant model for Mazda, representing their entry into the competitive mid-size segment globally. It went through several generations, evolving from a compact to a more substantial mid-size offering.
Generation Designation:
GD/GV (1987-1992), GE (1992-1997), GF (1997-2002).
Model Year Coverage:
This manual specifically covers the 1998 model year, which falls within the GF generation.
Manufacturing Locations:
Japan, United States, and other international facilities depending on market.