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Mazda 626 Station Wagon 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1998 Body Style: Station Wagon Codes Chassis Code Platform: GD/GV Model Code Variant: GF (Station Wagon) 👋 Introduction Market Position Segment:...
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Mazda 626 Station Wagon 1998 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626
Year:
1998
Body Style:
Station Wagon
Codes
Chassis Code Platform:
GD/GV
Model Code Variant:
GF (Station Wagon)
👋 Introduction
Market Position
Segment:
Mid-size Station Wagon
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops.
Competitive Analysis
Key Competitors:
Toyota Camry Wagon, Honda Accord Wagon, Ford Mondeo Wagon, Subaru Legacy Wagon.
Key Features
Vehicle Strengths:
Reliability, comfortable ride, practical cargo space, Mazda's 'Zoom-Zoom' driving dynamics (for the era).
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Full Service Repair Manual
Formats Covered:
PDF Download
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, timing, lubrication, cooling, fuel delivery, emissions control.
Engine Management:
Ignition system, fuel injection (EFI), sensors, actuators, ECU diagnostics, emissions control systems (catalytic converter, EGR).
Transmission Manual:
Disassembly, inspection, repair, adjustment, fluid changes.
Transmission Automatic:
Disassembly, inspection, repair, adjustment, fluid changes, torque converter service.
Drivetrain:
Front-wheel drive (FWD) system, driveshafts, CV joints, differential.
Suspension System:
Front strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, bushings, alignment procedures.
Steering System:
Power steering system (pump, rack and pinion, hoses), steering column, wheel alignment.
Braking System:
Front disc brakes, rear drum brakes (or optional rear discs), hydraulic system, ABS (if equipped), brake fluid service, caliper and master cylinder repair.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), horn, wipers, power windows, power locks.
Climate Control:
Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, HVAC controls.
Body And Chassis:
Exterior body panels, interior trim, doors, hood, tailgate, glass, chassis lubrication, corrosion protection.
Restraints System:
Seat belts, airbag system (diagnostics and replacement procedures).
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical problems, and mechanical faults.
Repair:
Step-by-step instructions for component replacement and repair across all major systems.
Rebuild:
Detailed procedures for engine and transmission rebuilds.
Installation:
Instructions for installing accessories and replacement parts.
Diagnostics:
OBD-II (On-Board Diagnostics) system explanation, DTC (Diagnostic Trouble Code) retrieval and interpretation.
Technical Depth
Level Of Detail:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification of specific tools required for certain procedures.
Torque Specifications:
Detailed torque values for critical fasteners.
Wiring Diagrams:
Extensive electrical wiring schematics for all vehicle systems.
Schematics Diagrams:
Vacuum diagrams, fluid line routing, exploded views of components.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1991 cc)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
118-130 hp @ 5500-6000 rpm (varies by market and specific tune)
Torque:
127-135 lb-ft @ 4000-4500 rpm (varies by market and specific tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87-89 octane (minimum)
Emission Control:
Catalytic converter, Exhaust Gas Recirculation (EGR), Oxygen sensors.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Features:
Electronically controlled, Lock-up torque converter.
Fluid Type Manual
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil recommended
Fluid Type Automatic
Automatic Transmission Fluid:
Mazda ATF JWS 3314 or equivalent (Dexron III compatible)
📐 Dimensions
Exterior
Length:
4705 mm (185.2 in)
Width:
1755 mm (69.1 in)
Height:
1480 mm (58.3 in)
Wheelbase:
2615 mm (103.0 in)
Front Track:
1485 mm (58.5 in)
Rear Track:
1475 mm (58.1 in)
Interior
Passenger Volume:
Approx. 97 cu ft
Cargo
Cargo Volume:
Approx. 37 cu ft (with rear seats up), 73 cu ft (with rear seats folded)
Weights
Curb Weight:
1300-1400 kg (2866-3086 lbs) approx.
Gross Vehicle Weight Rating:
1850 kg (4079 lbs) approx.
Towing Capacity:
Consult local regulations and vehicle owner's manual; generally not recommended for heavy towing.
Wheel Tire
Wheel Size:
15 x 6.0 inches
Tire Size:
195/60R15
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not explicitly rated for this specific generation/body style in readily available historical data. Generally considered average for its time.
IIHS Side Impact Test:
Not explicitly rated for this specific generation/body style in readily available historical data.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Three-point front seat belts with pretensioners, three-point rear seat belts.
Rollover Protection:
Reinforced roof structure.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player. Basic speaker system.
Display Type:
Analog gauges and basic digital clock/radio display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Traction Control:
Not typically available on this model year.
Connectivity
Bluetooth:
Not available.
Usb Port:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) with platinum-tipped spark plugs.
Transmission Fluid Change:
Manual: Inspect every 30,000 miles (48,000 km), change as needed. Automatic: Every 60,000 miles (96,000 km) or under severe driving conditions.
Coolant Flush:
Every 50,000 miles (80,000 km) or 3 years.
Fluid Specifications
Engine Oil Type:
API SG/SH or SJ, SAE 5W-30 or 5W-40 (check owner's manual for climate specific recommendations).
Engine Oil Capacity:
4.0-4.5 US quarts (3.8-4.3 liters) with filter change.
Coolant Type:
Mazda Genuine Long Life Coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or Dexron III ATF.
Known Issues
Engine Mounts:
Can degrade and cause vibration, especially at idle.
Automatic Transmission:
Occasional harsh shifting or slipping may occur with age and mileage; fluid and filter service is crucial.
Suspension Bushings:
Can wear out, leading to clunking noises and poor handling.
Cooling System:
Radiator hoses and thermostat can fail with age; regular inspection is recommended.
Cv Joints:
Dust boots can tear, leading to premature wear and clicking noises during turns.
Exhaust System:
Corrosion of mufflers and pipes is common in areas with road salt.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Founded in 1920, Mazda has a history of producing innovative and driver-focused vehicles, often challenging established norms with unique engineering solutions.
Model Evolution
Mazda 626 Lineage:
The 626 was a significant model for Mazda, representing their entry into the competitive mid-size segment globally. It went through several generations, evolving from a compact to a more substantial mid-size offering.
Production
Generation Designation:
GD/GV (1987-1992), GE (1992-1997), GF (1997-2002).
Model Year Coverage:
This manual specifically covers the 1998 model year, which falls within the GF generation.
Manufacturing Locations:
Japan, United States, and other international facilities depending on market.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the 626 sedan and coupe versions sometimes appeared on Car and Driver's 10Best lists in earlier generations, the 1998 Station Wagon was not a specific award recipient. The model line consistently received praise for value and driving dynamics.
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