🏷️ Basic Information

Make:

Mazda

Model:

626 Station Wagon

Generation:

GF/GW

Chassis Code:

GW

Engine Codes Covered:

FS-DE, FP-DE

Transmission Codes Covered:

FS5A-EL (Automatic), G5M-P (Manual)

👋 Introduction

Segment:

Mid-size station wagon (European market C-segment, North American market mid-size).

Key Competitors:

Ford Mondeo Wagon, Volkswagen Passat Variant, Opel Vectra Caravan, Peugeot 406 Estate, Toyota Avensis Touring Sports, Honda Accord Tourer.

Vehicle Strengths:

Reliability, comfortable ride, practical cargo space, good handling for its class, fuel-efficient engine options.

Manual Benefit:

Empowers owners and independent mechanics with the detailed knowledge to perform a wide range of repairs and maintenance tasks accurately and efficiently, reducing reliance on expensive dealerships.

📋 Manual Details

Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

Body Styles Covered:

Station Wagon

Estimated Page Count:

1000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

Complete overhaul, diagnostics, fuel system, ignition system, emissions control, cooling system, lubrication system, engine mechanical components, timing belt replacement.

Transmission:

Automatic (FS5A-EL) and Manual (G5M-P) transmission repair, maintenance, diagnostics, torque converter replacement, clutch service, gear oil specifications.

Drivetrain:

Front-wheel drive, driveshafts, CV joints, differentials, hub bearings, wheel alignment.

Suspension:

Front and rear suspension components, shock absorbers, struts, coil springs, control arms, bushings, sway bars, troubleshooting and replacement.

Brakes:

Front and rear brake systems (disc/drum), ABS diagnostics and repair, brake fluid specifications, caliper and master cylinder service, brake pad and rotor replacement.

Steering:

Power steering system, steering rack and pinion, tie rods, steering column, alignment procedures, fluid specifications.

Electrical:

Complete wiring diagrams, charging system (alternator, battery), starting system, lighting system, fuses and relays, power windows, power locks, horn, wipers, instrument cluster, diagnostic connector (OBD-II).

HVAC:

Air conditioning system (refrigerant type, charging), heater core, climate control system, blower motor, cabin filter replacement.

Body:

Exterior body panels, doors, hood, tailgate, bumpers, glass replacement, interior trim, seat removal, corrosion prevention.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt replacement, brake fluid flush.

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, error code interpretation (OBD-II), component testing procedures.

Repair:

Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.

Technical Specifications:

Torque specifications for all fasteners, electrical component resistance values, fluid capacities, engine control module (ECM) data.

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and component-level repair.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable text content for quick information retrieval.

Printability:

Printable pages for easy workshop use.

Image Resolution:

High-resolution images and diagrams.

Binding:

N/A (Digital format)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Code 1:

FS-DE

Displacement 1:

1991 cc (2.0 L)

Configuration 1:

Inline 4-cylinder, DOHC, 16 valves

Horsepower 1:

Approx. 130-135 hp (depending on market and specific tuning)

Torque 1:

Approx. 135-140 lb-ft (depending on market and specific tuning)

Engine Code 2:

FP-DE

Displacement 2:

1839 cc (1.8 L)

Configuration 2:

Inline 4-cylinder, DOHC, 16 valves

Horsepower 2:

Approx. 110-115 hp

Torque 2:

Approx. 110-115 lb-ft

Fuel Type:

Unleaded Gasoline

Injection Type:

Electronic Fuel Injection (EFI), Sequential Fuel Injection (SFI)

Fuel Pressure Spec:

Refer to manual for specific PSI values (typically around 40-50 PSI)

ECU Type:

Engine Control Unit (ECU) / Powertrain Control Module (PCM)

🔧 Transmission

Transmission Type Std:

5-speed Manual Transmission (G5M-P)

Transmission Type Opt:

4-speed Automatic Transmission (FS5A-EL)

Automatic Features:

Electronically controlled, Lock-up torque converter.

Automatic Transmission Fluid:

Mazda ATF M-III or equivalent (e.g., Dexron III)

Manual Transmission Fluid:

GL-4 75W-90 Gear Oil

Automatic Transmission Capacity:

Approximately 7.1 liters (7.5 US qt) with filter change

Manual Transmission Capacity:

Approximately 2.2 liters (2.3 US qt)

📐 Dimensions

Length:

Approx. 4660 mm (183.5 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1470 mm (57.9 in)

Wheelbase:

Approx. 2670 mm (105.1 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Cargo Volume Seats Up:

Approx. 490 liters (17.3 cu ft)

Cargo Volume Seats Down:

Approx. 1630 liters (57.6 cu ft) with rear seats folded

Curb Weight:

Approx. 1350-1450 kg (2976-3197 lbs) depending on configuration

Gross Vehicle Weight Rating:

Refer to vehicle placard for specific GVWR

Towing Capacity:

Refer to local regulations and owner's manual; typically around 1200-1500 kg (2645-3307 lbs) with trailer brakes.

🛡️ Safety Features

NHTSA Ratings:

Data for this specific model year and body style may vary by region. Generally considered safe for its era but without the advanced electronic safety systems of modern vehicles. Refer to specific market crash test reports if available.

ABS:

Anti-lock Braking System (ABS) available on higher trims or as an option.

Airbags:

Driver and front passenger airbags standard on most models.

Seatbelts:

Front and rear seat belts, pretensioners for front seats.

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player or cassette tape deck. Speaker configuration varies by trim. Aftermarket upgrade options available.

Cruise Control:

Available on higher trim levels.

OBD Ii Port:

Standard OBD-II (On-Board Diagnostics) diagnostic port, typically located under the dashboard for emission and engine diagnostics.

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or annually.

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) for iridium/platinum plugs; refer to manual for specific plug type.

Timing Belt Replacement:

Crucial: Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage (interference engine).

Engine Oil Type:

API SG/SH or ILSAC GF-2 certified oil. Viscosity: 5W-30 or 10W-30 recommended for most climates (refer to manual for precise spec).

Coolant Type:

Ethylene glycol-based antifreeze (blue or green type). Mix 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Engine Oil Capacity:

Approx. 4.3 liters (4.5 US qt) with filter for 2.0L engine.

Common Problems:

Timing belt failure (due to lack of replacement), CV joint wear, exhaust system corrosion, rear wheel bearing noise, occasional electrical glitches (window motors, door locks), automatic transmission behavior (harsh shifts, slipping).

📚 Vehicle History

Mazda Philosophy:

Mazda's commitment to driving pleasure ('Zoom-Zoom' precursor), innovative engineering, and reliable vehicles.

Generation Code:

GF (sedan/hatchback) / GW (wagon)

Generation Introduction:

The GF/GW generation of the Mazda 626 was introduced in 1991 (in Japan) and facelifted in 1994. This manual covers the final iteration of this generation, often referred to as the GW wagon, which was produced from 1997 onwards in many markets.

Production Start Year:

1997

Production End Year:

2002

Manufacturing Locations:

Primary manufacturing often in Hofu, Japan, and potentially other global assembly plants depending on market.

🏆 Awards & Recognition

Historical Accolades:

While specific awards for the 1997-2002 626 Station Wagon are not prominently documented, the Mazda 626 model line historically received positive reviews for its balance of performance, comfort, and value. It was a consistent contender in its segment.