Segment:
Compact Pickup Truck
Key Competitors:
Toyota Pickup, Nissan Hardbody, Ford Ranger, Chevrolet S-10, Mitsubishi Mighty Max.
Target Audience:
DIY mechanics, small business owners, fleet managers, owners seeking to maintain and repair their Mazda B-Series trucks.
Value Proposition:
Provides factory-level repair and maintenance information, enabling cost-effective upkeep and troubleshooting for these durable trucks.
Years Covered:
1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Estimated Page Count:
Over 1000 pages (typical for comprehensive service manuals of this era)
Manual Type:
Service Repair Workshop Manual
Engine Mechanical:
Engine overhaul, timing, valve train, cooling system, lubrication system, fuel injection (TBI/MPI), emissions control, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics, sensor identification and testing.
Transmission:
Manual transmission (M50, M54) and automatic transmission (JATCO R4A-EL) removal, installation, overhaul, and diagnostics. Clutch system, driveshafts, differentials.
Brakes:
Front disc and rear drum brake systems, hydraulic system, parking brake, ABS (if equipped on later models).
Steering Suspension:
Power steering system, rack and pinion, front and rear suspension components, alignment specifications, shock absorbers, springs.
Electrical Body:
Lighting system, interior/exterior lamps, wipers, horn, power accessories (windows, locks), wiring diagrams, fuse box locations, body control modules.
Bodywork Chassis:
Body panel removal/installation, door mechanisms, interior trim, glass replacement, frame and chassis components, rust prevention.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and adjustment.
Troubleshooting:
Diagnostic charts for common symptoms, fault code interpretation, step-by-step diagnostic procedures for various systems.
Component Repair:
Detailed instructions for removing, disassembling, inspecting, repairing, and reassembling major vehicle components.
Wiring Diagrams:
Comprehensive electrical schematics for all major systems, including engine, lighting, accessories, and diagnostics.
Specifications Torques:
Tightening torque specifications for critical fasteners, component clearances, and alignment angles.
Depth Of Coverage:
Comprehensive from basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repair.
PDF Quality:
High-resolution, searchable text, printable pages, often derived from original factory service manuals.
Print Quality Indicator:
High (designed for clear reproduction if printed)
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
B2200 Engine:
2.2L (2184cc) Mazda FE SOHC naturally aspirated inline-four
B2600 Engine:
2.6L (2605cc) Mitsubishi 4G54 SOHC naturally aspirated inline-four (shared with some Dodge/Mitsubishi models)
Horsepower B2200:
Approximately 90-100 hp (varies slightly by year and emissions equipment)
Torque B2200:
Approximately 120-130 lb-ft (varies slightly by year)
Horsepower B2600:
Approximately 105-116 hp (varies slightly by year and emissions equipment)
Torque B2600:
Approximately 140-150 lb-ft (varies slightly by year)
Fuel Delivery Early Models:
Carbureted (e.g., Hitachi or similar single/dual barrel carburetors)
Fuel Delivery Later Models:
Electronic Fuel Injection (EFI), including Throttle Body Injection (TBI) or Multi-Point Fuel Injection (MPI) depending on specific engine and year.
Mitsubishi 4G54 Engine Code:
4G54
Standard Transmission Type:
5-speed manual transmission
Optional Transmission Type:
4-speed automatic transmission (JATCO R4A-EL)
Clutch Type:
Hydraulically operated dry single-plate clutch
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific manual for exact type and capacity)
Automatic Transmission Fluid:
Dexron II/III or equivalent (refer to specific manual for exact type and capacity)
Wheelbase Short Bed:
Approx. 104.3 inches (2649 mm)
Wheelbase Long Bed:
Approx. 111.4 inches (2830 mm) for 2WD, and possibly longer for 4WD variants
Bed Lengths:
Short Bed (approx. 73 inches), Long Bed (approx. 81 inches)
Curb Weight Range:
Approx. 2,800 - 3,500 lbs (depending on configuration and engine)
Gross Vehicle Weight Rating Gvw:
Varies by model, typically around 4,500 - 5,500 lbs
Crash Test Ratings:
Limited data available for this era; early pickup trucks generally had less rigorous safety testing compared to modern vehicles. Refer to NHTSA or IIHS archives if available.
Braking System:
Front disc brakes, rear drum brakes. Optional rear anti-lock braking system (ABS) on some later models.
Seat Belts:
Lap and shoulder belts for driver and passenger.
Airbags:
Driver-side airbag became available on later models, typically from 1990 or 1991 onwards, depending on market and trim.
Audio System:
Typically AM/FM radio, optional cassette player. Basic analog controls.
Display Screens:
No digital display screens; mechanical gauges for speed, RPM, fuel, temperature, oil pressure.
Cruise Control:
Optional on higher trim levels.
ABS:
Optional rear ABS on some later models.
Connectivity Features:
Minimal to none by modern standards; primarily focused on mechanical operation and basic comfort features.
Engine Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions; refer to manual for specifics).
Service Intervals Filters
Oil Filter Replacement Interval:
Replace with every oil change.
Air Filter Replacement Interval:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Coolant Flush Interval:
Every 2 years or 30,000 miles (using appropriate coolant).
Engine Oil Type Recommendation:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on temperature).
Coolant Type:
Ethylene glycol-based antifreeze/coolant (Mazda recommends specific types, consult manual).
Engine Common Problems:
Valve stem seal wear leading to oil consumption, carburetor issues (if equipped), timing belt tensioner wear (on FE engine, crucial to follow replacement intervals), coolant leaks.
Transmission Common Problems:
Clutch wear, manual transmission synchro issues, automatic transmission solenoid issues or valve body problems.
Chassis Common Problems:
Rust on body panels, frame, and suspension components (especially in areas with road salt), ball joint and tie rod wear, shock absorber degradation.
Electrical Common Problems:
Corroded grounds, alternator or starter issues, aging wiring harnesses.
Mazda Truck Legacy:
Mazda has a long history of producing reliable and compact pickup trucks, beginning with models like the Mazda B1500, which predates the B2200/B2600.
Second Generation Introduction:
The second generation B-Series (UA/UF chassis) marked a significant update, often featuring more modern styling and technology than its predecessors. This generation also coincided with the Mazda/Ford Ranger platform sharing agreement.
Manufacturing Locations:
Primarily manufactured in Japan, with some models possibly assembled in other locations depending on market.
