Target Audience:
DIY enthusiasts, professional mechanics, service shops.
Alternative Sources:
Factory manuals, other third-party repair guides.
Benefits:
Saves money on repair bills, provides professional-level repair information, enables self-sufficiency in maintenance and repair, instant download for immediate access.
Content Quality:
Complete and intact, no missing or corrupt parts, same manual used in local service/repair shops, professional quality, highly detailed, hundreds of pages of diagrams and detailed information.
Engine Systems:
Engine Identification, General Precautions, Disassembly and Assembly, Check and Maintenance, Engine Body, Fuel System, Cooling System, Exhaust System, Fuel Filter, Electrical System, Alternator, Regulator.
Engine Body And Components:
Engine Block, Cylinder Head, Crankshaft, Connecting Rods, Pistons, Valvetrain (Cams, Valves, Springs), Oil Pan, Timing Components.
Fuel System Details:
Fuel Pump, Fuel Injectors, Fuel Rail, Fuel Pressure Regulator, Fuel Tank, Fuel Lines, Fuel Filter.
Cooling System Details:
Radiator, Water Pump, Thermostat, Cooling Fan, Coolant Hoses, Coolant Reservoir.
Exhaust System Details:
Exhaust Manifold, Catalytic Converter, Muffler, Exhaust Pipes, Oxygen Sensors.
Electrical System Details:
Ignition System (Spark Plugs, Coils/Wires), Starter Motor, Alternator, Battery, Engine Control Unit (ECU), Various Sensors (e.g., TPS, MAP, ECT, Crankshaft Position, Camshaft Position), Wiring Harnesses.
Repair And Maintenance:
Service, maintenance, troubleshooting, disassembly, assembly, cleaning, reinstalling procedures, diagnostic information, detailed step-by-step repair procedures, tightening torques, servicing specifications.
Engine Overhaul:
Detailed step-by-step procedures for complete engine disassembly, inspection of internal components, machining specifications (e.g., bore honing, bearing clearance), and reassembly.
Torque Specifications:
Comprehensive list of all critical tightening torques for engine fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, intake/exhaust manifold bolts, etc.
Diagnostic Capability:
Comprehensive diagnostic, repair, and maintenance information as used by professional technicians. Includes troubleshooting and electrical service procedures combined with detailed wiring diagrams.
Diagnostic Procedures:
Includes procedures for checking engine compression, performing vacuum tests, diagnosing fuel system issues, and interpreting diagnostic trouble codes (DTCs) if applicable for the covered years.
Wiring Diagrams:
Detailed wiring diagrams for the engine management system, charging system, starting system, and other relevant electrical components.
Engine Families:
Mazda B6-DOHC and BP-DOHC
Engine Design:
Inline 4-cylinder, Double Overhead Camshaft (DOHC) configuration.
Bore X Stroke General:
Specific bore and stroke dimensions vary by engine variant (e.g., B6 typically 1.6L, BP typically 1.8L), detailed within the manual.
Compression Ratio General:
Compression ratios vary based on engine application and tuning, with specific figures provided for each variant.
Horsepower Torque General:
Specific horsepower and torque figures vary by exact engine variant and vehicle application, detailed within the manual.
Fuel Delivery:
Typically utilizes Electronic Fuel Injection (EFI). Detailed information on fuel system components, pressure, and diagnosis is included.
General Maintenance Schedule:
The manual includes a maintenance checklist and detailed procedures for regular checks and maintenance. Specific intervals for oil changes, filter replacements, timing belt inspection/replacement (critical for interference engines), spark plugs, etc., are provided.
Timing Belt Replacement:
Emphasis on timing belt inspection and replacement intervals, crucial due to the interference nature of these engines to prevent catastrophic valve damage.
Engine Oil Type Capacity:
Specific recommended engine oil viscosity grades (e.g., 5W-30, 10W-40) and API service classifications, along with oil capacity, are detailed for different environmental conditions and vehicle models.
Coolant Specifications:
Type of engine coolant (e.g., ethylene glycol based) and the correct mixture ratio with water, as well as coolant capacity, will be specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specifications will be provided for the brake system.
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) for automatic transmissions or gear oil specifications for manual transmissions will be listed.
Common Problems General:
While the manual is comprehensive, common issues typically addressed include timing belt failures (due to interference design), oil leaks from gaskets and seals, sensor failures (e.g., crankshaft position sensor), and ignition system issues.
Troubleshooting Guides:
The manual provides dedicated troubleshooting sections to diagnose and resolve common and uncommon problems related to engine performance, starting, and idling.
