🏷️ Basic Information

Make:

Mazda

Model:

Bravo B2200 / B2600 / B2500

Alternate Model Names:

Drifter

Production Years Covered:

1998-2006

Engine Code G6:

G6

Engine Code F2:

F2

Engine Code Wl Diesel:

WL

Engine Code Wl Turbo Diesel:

WL-T

👋 Introduction

Market Segment:

Compact/Mid-size Pickup Truck

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance.

Key Competitors:

Toyota Hilux/Tacoma, Mitsubishi Triton/Pajero Sport, Nissan Navara/Frontier, Ford Ranger.

Robust Platform:

Known for its durable chassis and powertrain options suitable for work and light off-road use.

Engine Diversity:

Wide range of petrol and diesel engines catering to different performance and economy requirements.

4Wd Capability:

Offered with reliable 4WD systems enhancing its versatility.

📋 Manual Details

Primary Coverage:

Workshop, Repair, Overhaul

Vehicle Variants Covered:

2WD, 4WD, Single Cab, Dual Cab

Engine Variants Covered:

2.2L Petrol (F2), 2.6L Petrol (G6), 2.5L Diesel (WL), 2.5L Turbo Diesel (WL-T)

Estimated Page Count:

N/A (CD-ROM format implies comprehensive digital content, not a fixed page count)

Manual Type:

Workshop Manual / Repair Manual

Language:

English

Format:

CD-ROM

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, timing, valve train, piston/ring replacement, crankshaft/bearing service.

Lubrication System:

Oil pump, oil filter, oil cooler (if applicable), oil pressure testing, oil change procedures.

Cooling System:

Radiator, thermostat, water pump, hoses, coolant types, flush procedures, leak detection, fan operation.

Charge System:

Alternator testing, charging system diagnosis, battery maintenance, voltage regulation.

Start System:

Starter motor testing and replacement, ignition switch operation, solenoid function.

Emission System:

Catalytic converter, EGR system (if applicable), PCV system, oxygen sensors, emission control component diagnosis.

Fuel System Petrol:

Fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure testing, fuel line routing.

Fuel System Diesel:

Injection pump, injectors, glow plugs, fuel filter, bleeding procedures, high-pressure fuel lines.

Engine Electrical:

Ignition system (spark plugs, coils, distributor/ த் electronic control), wiring diagrams, sensor testing (crankshaft, camshaft, MAP, TPS).

Clutch:

Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment and replacement.

Manual Transmission:

Gearbox disassembly, assembly, gear selection, shifting mechanisms, fluid specifications and replacement.

Prop Shaft:

Driveshaft removal, universal joint service, centering yoke, balancing, installation.

Front Rear Hubs Axles:

Wheel bearing service, hub assembly replacement, axle shaft removal, differential service (if applicable).

Steering System:

Power steering pump, steering rack/box, tie rod ends, power steering fluid, alignment procedures.

Braking System:

Brake pads, rotors, calipers, wheel cylinders, brake fluid flush, bleeding, parking brake adjustment, ABS diagnosis (if equipped).

Suspension:

Front and rear suspension components (shocks, struts, springs, control arms, ball joints, bushings), alignment specifications.

Body:

Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis specifications.

Body Electrical:

Lighting systems, power windows, power locks, wipers, horn, dashboard indicators, wiring schematics.

A C Ventilation:

Air conditioning system diagnosis, refrigerant handling, blower motor, HVAC controls, cabin filter replacement.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-up procedures.

Troubleshooting:

Diagnostic charts for common drivability, electrical, and mechanical issues, symptom-based troubleshooting.

Repair:

Step-by-step instructions for component replacement, system overhauls, and adjustments.

Overhaul:

Detailed instructions for complete engine, transmission, and differential rebuilds.

Installation:

Instructions for installing replacement parts and accessories.

Technical Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.

Diagnostic Charts:

Includes diagnostic flowcharts for common problems, aiding in systematic troubleshooting.

Torque Specifications:

Provides crucial torque specifications for critical fasteners across all major systems (engine, drivetrain, chassis).

Special Tools:

Lists specialized tools required for specific repair or diagnostic procedures, enhancing repair accuracy and efficiency.

📊 Manual Specifications

File Format:

CD-ROM (likely PDF or proprietary viewer)

Searchability:

Expected to be searchable if in PDF format.

Print Quality:

N/A (Digital format)

Binding Type:

N/A (Digital format)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine 2 6L Petrol G6:

2.6L SOHC 12-valve inline-4 petrol. Known for reliability and decent power output for its class. Approximate output: 110-120 HP, 145-160 lb-ft torque (varies by market and specific variant).

Engine 2 2L Petrol F2:

2.2L SOHC 8-valve inline-4 petrol. A smaller, more economical option. Approximate output: 90-100 HP, 120-135 lb-ft torque.

Engine 2 5L Diesel Wl:

2.5L SOHC 8-valve naturally aspirated diesel inline-4. Known for fuel economy and longevity. Approximate output: 70-80 HP, 100-115 lb-ft torque.

Engine 2 5L Turbo Diesel Wl-T:

2.5L SOHC 8-valve turbocharged diesel inline-4. Offers improved performance over the naturally aspirated version. Approximate output: 90-100 HP, 130-145 lb-ft torque.

Horsepower Range:

70 HP (2.5L Diesel) to 120 HP (2.6L Petrol)

Torque Range:

100 lb-ft (2.5L Diesel) to 160 lb-ft (2.6L Petrol)

Petrol Fuel System:

Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI).

Diesel Fuel System:

Indirect injection with rotary or inline injection pumps.

🔧 Transmission

Standard Transmission:

5-speed manual transmission.

Optional Transmission:

4-speed automatic transmission (availability varies by engine and market).

Transmission Features:

Robust construction, suitable for towing and load carrying.

📐 Dimensions

Body Styles:

Single Cab, Dual Cab.

Wheelbase Range:

Approximately 118-125 inches (varies by cab configuration).

Curb Weight Range:

Approximately 3300-3800 lbs (varies by configuration and engine).

Gross Vehicle Weight Rating Gvwr:

Typically around 5000-5500 lbs.

🛡️ Safety Features

Safety Ratings:

Not extensively tested by modern standards like NHTSA/Euro NCAP for this generation. Generally considered basic for its era.

Active Safety Features:

Anti-lock Braking System (ABS) available on some later models/trims. Standard disc front/drum rear brakes.

Passive Safety Features:

Seat belts. Limited airbag availability, often driver-side only or optional.

💡 Technology Features

Infotainment Features:

Basic factory radio with AM/FM and cassette player. Some models may have CD players. Limited connectivity options for the era.

Driver Assistance Features:

ABS available on select models. No advanced driver-assistance systems (ADAS) like lane keeping or adaptive cruise control.

Connectivity Options:

Basic, typically limited to optional auxiliary inputs on later models. No Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.

Coolant Flush Interval:

Approximately every 30,000 miles or 2 years.

Timing Belt Replacement:

For petrol engines (G6, F2): Typically around 60,000 miles. Crucial to check and replace if due to prevent catastrophic engine damage. Diesel engines (WL) often use timing chains, which are generally maintenance-free but may require tensioner checks.

Spark Plug Replacement:

Petrol engines: 30,000-60,000 miles depending on plug type (copper vs. iridium). Diesel engines: Glow plug inspection/replacement as needed.

Engine Oil Petrol:

API SG or higher, SAE 10W-30 or 10W-40 recommended. Check manual for precise viscosity based on ambient temperature.

Engine Oil Diesel:

API CD/CF or higher, SAE 15W-40 recommended. Check manual for specific viscosity.

Coolant Type:

Ethylene glycol based, typically a 50/50 mix with distilled water. Refer to manual for specific Mazda-approved coolant.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Capacity around 2.0-2.5 liters.

Transmission Fluid Automatic:

Dexron III or equivalent. Capacity around 3.0-3.5 liters for torque converter drain and fill.

Brake Fluid:

DOT 3 or DOT 4. Fluid should be flushed and replaced every 2-3 years due to moisture absorption.

Power Steering Fluid:

Dexron II/III or specific Mazda PS fluid.

Common Issues Petrol G6:

Oil leaks from valve cover and oil pan gaskets, occasional ignition coil failure, exhaust manifold cracks.

Common Issues Diesel Wl:

Glow plug issues, injector pump seals, turbocharger wear (WL-T), exhaust manifold gaskets.

Common Issues General:

Rust on chassis and body panels (especially in certain climates), wear in suspension bushings and ball joints, clutch wear, rear main seal leaks.

📚 Vehicle History

Mazda Truck Heritage:

Mazda has a long history of producing reliable and capable pickup trucks, often known for their value and practicality.

Bravo Lineage:

The Bravo (and its rebadged counterparts like the Ford Courier and Mazda Drifter) is based on Mazda's B-series platform, which saw numerous generations and variations globally. This specific manual covers the later iterations of this popular truck.

Production Locations:

Primarily manufactured in Japan and various international assembly plants.

🏆 Awards & Recognition

Industry Recognition:

While specific awards for this model are scarce, the Mazda B-series platform has consistently been recognized for its reliability, durability, and value in the compact pickup truck segment.