🏷️ Basic Information

Make:

Mazda

Model:

BT-50

Generation Codes:

Second Generation (UN/UP/UR)

Production Years Covered By Manual:

2011, 2012, 2013, 2014

👋 Introduction

Market Position:

The Mazda BT-50 (2nd Gen) is a popular mid-size pickup truck, often sharing platforms with Ford Ranger. It competes in a segment demanding durability, utility, and refinement, appealing to both commercial users and lifestyle buyers.

Competitive Analysis:

Competes directly with vehicles like the Toyota Hilux, Ford Ranger (of the same generation), Mitsubishi Triton, and Nissan Navara. Its strength lies in Mazda's reputation for driving dynamics and build quality within the utility segment.

Key Features Of Vehicle:

Robust chassis, choice of efficient diesel and petrol engines, available in various body styles (single cab, freestyle cab, dual cab), capable off-road performance, comfortable interior for its class.

📋 Manual Details

Coverage Areas:

Full workshop service and repair for Mazda BT-50 Ute (2011-2014 models), including engines, drivetrain, chassis, electrical, body, and HVAC. Bonus: Owner's Manual and Electrical Wiring Diagram (EWD).

Page Count Estimate:

Extensive (typical for comprehensive workshop manuals, often exceeding 2000 pages digitally)

Manual Type:

Workshop Service and Repair Manual, Owner's Manual, Electrical Wiring Diagram (EWD)

Language:

English

Format:

PDF (delivered on CD)

📖 Manual Coverage

Systems Covered:

General Information, Suspension, Wheel & Tire, Brake System, Steering System, Engine (all variants), Cooling System, Charging System, Starting System, Ignition System, Plug System, Emission Control, Intake Air & Filtering, Engine Control System, Automatic Transmission, Manual Transmission, Clutch & Transfer Case, Exhaust System, Fuel System, Acceleration Control, Electrical System & Instruments, Body & Accessories, Interior, Exterior, HVAC, Wiring Diagram.

Procedures Included:

Detailed diagnostic procedures, repair instructions, component removal and installation, overhaul procedures, routine maintenance, troubleshooting guides, electrical system diagnostics, wiring schematic interpretation, and specifications for all covered systems.

Technical Depth:

Comprehensive, ranging from basic maintenance and fluid changes to advanced engine diagnostics, transmission overhauls, and complex electrical system repairs. Designed for professional technicians but accessible for skilled DIY mechanics.

📊 Manual Specifications

File Format:

PDF (Portable Document Format), typically searchable and printable.

Print Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type:

Not applicable (digital format on CD)

Paper Type:

Not applicable (digital format on CD)

⚙️ Engine Specifications

Engine Code:

P5-VC (common designation for 3.2L Duratorq TDCi variants used by Mazda)

Engine Type:

3.2L Inline-5 Turbo Diesel

Displacement:

3198 cc

Bore X Stroke:

89.9 mm x 101.3 mm

Compression Ratio:

15.7:1

Fuel System:

Common Rail Direct Injection (CRDI) with Variable Geometry Turbocharger (VGT)

Horsepower:

Approx. 147 kW (197 hp) @ 3000 rpm

Torque:

Approx. 470 Nm (347 lb-ft) @ 1500-2000 rpm

Engine Code:

P5-AT (common designation for 2.2L Duratorq TDCi variants used by Mazda)

Engine Type:

2.2L Inline-4 Turbo Diesel

Displacement:

2198 cc

Bore X Stroke:

86 mm x 94.6 mm

Compression Ratio:

15.5:1

Fuel System:

Common Rail Direct Injection (CRDI) with Variable Geometry Turbocharger (VGT)

Horsepower:

Approx. 110 kW (148 hp) @ 3700 rpm

Torque:

Approx. 375 Nm (277 lb-ft) @ 1500-2500 rpm

Engine Type:

2.5L Inline-4 Petrol

Displacement:

2488 cc

Fuel System:

Multi-point Fuel Injection (MPI)

Horsepower:

Approx. 122 kW (164 hp) @ 5500 rpm

Torque:

Approx. 225 Nm (166 lb-ft) @ 4000 rpm

🔧 Transmission

Standard Transmission Type:

6-Speed Manual Transmission

Optional Transmission Type:

6-Speed Automatic Transmission

Transmission Features:

The manual transmission is known for its robust construction, while the automatic offers smooth shifts and adaptive control for varying driving conditions. Both transmissions are designed for heavy-duty use, suitable for towing and hauling.

📐 Dimensions

Wheelbase Typical:

Approx. 3220 mm (126.8 in) for Dual Cab

Length Typical:

Approx. 5375 mm (211.6 in) for Dual Cab

Width Typical:

Approx. 1860 mm (73.2 in)

Height Typical:

Approx. 1848 mm (72.8 in)

Gross Vehicle Weight Rating Gvwr:

Varies by configuration, typically around 3000-3200 kg

Towing Capacity:

Up to 3500 kg (braked trailer)

Payload Capacity:

Varies by configuration, typically around 1000-1100 kg

🛡️ Safety Features

Ancap Rating:

5-Star ANCAP rating for certain configurations.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Dynamic Stability Control (DSC), Traction Control System (TCS), Hill Descent Control (HDC), Trailer Sway Control.

Passive Safety Features:

Front airbags for driver and passenger, side airbags, curtain airbags (dependent on trim level), seatbelt pretensioners, reinforced cabin structure.

💡 Technology Features

Infotainment System:

Features typically included a CD player, MP3 compatibility, USB and AUX inputs, Bluetooth connectivity for phone calls and audio streaming. Higher trims may offer a touchscreen display with navigation.

Driver Assistance Features:

Key features include cruise control, parking sensors (rear), and a rearview camera on some models. The manual would detail their operation and troubleshooting.

Connectivity Options:

Bluetooth hands-free calling and audio streaming, USB and AUX ports for device connectivity.

🔧 Maintenance

Engine Oil Change Interval:

Typically every 10,000 km or 6 months, whichever comes first (check specific engine and oil type for exact recommendation).

Transmission Fluid Change Interval:

Manual: Inspect at 40,000 km intervals; Automatic: Typically around 60,000-80,000 km (or under severe use conditions).

Engine Oil Specification:

For diesel engines: API CJ-4 or ACEA E9, SAE 5W-30 or 5W-40 (consult manual for precise grade based on climate). For petrol: API SN/SP, SAE 0W-20 or 5W-30.

Coolant Specification:

Mazda Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with OAT (Organic Acid Technology) inhibitors, mixed 50/50 with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Common Issues Diesel:

Potential for DPF (Diesel Particulate Filter) clogging with short-trip driving, injector issues, turbocharger wear, and EGR valve problems. Regular maintenance and occasional longer drives are crucial for diesels.

Common Issues Petrol:

Less common, but can include ignition coil failures or intake manifold issues. Generally considered more straightforward than the diesel variants.

Common Issues General:

Suspension wear (especially bushings and ball joints if heavily used off-road or for towing), brake component wear, and potential for minor electrical glitches. Regular inspection is key.

📚 Vehicle History

Brand Heritage:

Mazda has a long history of producing reliable and enjoyable vehicles, with a particular strength in sporty sedans and robust SUVs. The BT-50 represents their venture into the competitive utility segment, building on decades of automotive engineering.

Model Evolution:

The second-generation BT-50 (UN/UP/UR) marked a significant redesign and partnered with Ford for platform sharing. It introduced more modern styling, improved refinement, and powerful new diesel engines, enhancing its appeal beyond purely commercial use.

Production Location:

Thailand (primarily)

🏆 Awards & Recognition

Recognitions And Ratings:

The Mazda BT-50 typically received positive reviews for its comfort, refinement, and capability. While specific awards may vary by market and year, its strong safety ratings (e.g., ANCAP) and competitive feature set contributed to its market success.