Manual Coverage
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Systems
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Systems Covered:
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Engine Mechanical, Engine Fuel & Emission Control, Engine Cooling, Engine Lubrication, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Drive Shafts, Axles, Wheels and Tires, Brake System, Steering System, Suspension System (Front & Rear), Body (Interior & Exterior), HVAC System, Electrical System (Lighting, Power Controls, Instrumentation, Audio), Body Control Module (BCM), SRS Airbag System, Security System.
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Procedures
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Procedures Included:
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Routine maintenance, scheduled service, diagnostics, troubleshooting, component removal and installation, disassembly and assembly, adjustments, repair procedures, wiring diagrams, exploded views, technical specifications, tightening torques, wear limits.
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Depth
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Technical Depth:
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In-depth, bumper-to-bumper coverage with step-by-step instructions, detailed illustrations, and pictorial diagrams. Suitable for both professional mechanics and experienced DIY enthusiasts.
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Detail Level
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Detail Level:
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Extremely detailed with special notes, important points, service data, precautions, and specific tool references for each procedure.
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Electrical
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Electrical Diagrams:
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Comprehensive wiring diagrams for all vehicle electrical systems are included.
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Troubleshooting
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Troubleshooting Methodology:
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Includes detailed troubleshooting trees, symptom-based diagnostics, and component testing procedures.
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Engine Specifications
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Primary Engine
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Engine Type:
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3.5L V6 DOHC 24-valve (later updated to 3.7L V6 for 2009MY)
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Performance
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Horsepower:
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Approx. 263 hp @ 6200 rpm (3.5L)
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Torque:
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Approx. 249 lb-ft @ 4500 rpm (3.5L)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI)
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Engine Codes
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Engine Code:
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V6-3.5L (Internal Mazda code may vary)
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Oil Capacity
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Engine Oil Capacity:
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Approximately 5.5 quarts (5.2 liters) with filter change (refer to manual for exact specification)
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Coolant Capacity
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Coolant Capacity:
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Approximately 9.3 quarts (8.8 liters) (refer to manual for exact specification)
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Engine Management
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ECU System:
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Mazda's proprietary ECU system, with diagnostic trouble codes (DTCs) detailed in the manual.
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Dimensions
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Exterior
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Length:
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192.3 inches (4884 mm)
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Width:
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75.4 inches (1915 mm)
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Height:
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68.0 inches (1727 mm)
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Wheelbase
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Wheelbase:
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112.2 inches (2850 mm)
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Weights
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Curb Weight:
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Approx. 4,277 lbs (1,940 kg) for FWD, 4,477 lbs (2,031 kg) for AWD.
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Cargo
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Cargo Volume Behind 3Rd Row:
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Approx. 10.7 cu ft (303 L)
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Cargo Volume Behind 2Nd Row:
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Approx. 39.3 cu ft (1113 L)
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Cargo Volume Behind 1St Row:
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Approx. 79.6 cu ft (2254 L)
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Wheel And Tire
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Wheel Size:
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18-inch or 19-inch alloy wheels standard on Grand Touring.
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Tire Size 2008 Grand Touring:
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245/50R18 or 245/55R18 (verify with vehicle placard).
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Bolt Pattern:
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5x114.3 mm (5x4.5 inches)
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Lug Nut Torque:
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Approximately 103 lb-ft (140 Nm) (refer to manual for exact specification).
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using conventional oil). Synthetic oil may allow extended intervals per manual recommendation.
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Tire Rotation Interval:
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Every 5,000 miles (8,000 km).
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Fluid Specifications
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Engine Oil Specification:
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SAE 5W-20 API Service SL or SM (refer to manual for exact specification and potential updates).
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Coolant Specification:
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Mazda FL22 Engine Coolant (blue) or equivalent long-life coolant (50/50 mixture with distilled water).
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Brake Fluid Specification:
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SAE J1703 or FMVSS No. 116 DOT 3.
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Known Issues
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Common Issues Potential:
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Some reports of occasional transmission hesitation, potential for carbon buildup in intake valves, and minor electrical gremlins can occur in any vehicle of this age. This manual will provide diagnostic procedures for such issues.
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Filter Part Numbers
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Oil Filter Part Number:
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e.g., Mazda B6Y1-14-302 or equivalent (cross-reference required for exact fitment).
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Engine Air Filter Part Number:
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e.g., Mazda GF3H-13-325 or equivalent (cross-reference required for exact fitment).
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Battery Spec
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Battery Group Size:
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Group 24F or equivalent (refer to manual for precise requirements).
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Brake Pad Replacement
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Brake Pad Replacement Procedure:
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Detailed step-by-step instructions for front and rear brake pad replacement, including caliper service.
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Suspension Components
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Suspension Component Replacement:
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Covers replacement of struts, shocks, control arms, ball joints, and tie rod ends with torque specifications.
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