Mazda 3 BK 2003-2008 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 3 Chassis Code: BK Generation Generation: First Generation (BK) Codes Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position...

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类型: Car

斯库: 438646

标签: 2003 2004 2005 2006 2007 2008 Car Cars Mazda Mazda 3 BK Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Chassis Code:

Generation

Generation:

First Generation (BK)

Codes

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008

👋 Introduction

Market Position

Market Segment:

Compact/Small Family Car

Target Audience:

DIY enthusiasts, independent repair shops, Mazda owners seeking detailed repair information

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza

Key Features

Vehicle Appeal:

Sporty handling, stylish design, reliable powertrains, good value for money

Manual Value Proposition

Manual Benefit:

Empowers owners and technicians with factory-level knowledge for efficient and accurate servicing and repairs

📋 Manual Details

Coverage Areas

Regions Covered:

Global (specifications may vary slightly by market)

Page Count

Estimated Page Count:

1500-2000+ (typical for comprehensive factory manuals)

Manual Type

Manual Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine management (ECU)

Transmission Systems:

Manual transmission (M/T), Automatic transmission (A/T), clutch system, driveline, axles, differentials

Brakes Systems:

Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake hydraulics, parking brake

Suspension Steering:

Front and rear suspension (independent MacPherson strut front, multi-link rear), power steering system, steering column, wheels, tires

Electrical Systems:

Battery, charging system, starting system, lighting (headlights, taillights, interior), instrument cluster, body control module (BCM), fuse box, wiring diagrams, relays, switches

Body Interior:

Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, glass, locks, wipers, climate control, HVAC

Safety Restraint:

Airbag system, seat belts, SRS module, crash sensor locations

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement, belt inspection/replacement

Repair Procedures:

Engine overhaul, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and replacement, body panel repair

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness testing

Installation Procedures:

Component installation, accessory installation, timing belt/chain replacement, clutch assembly replacement

Specifications Tolerances:

Torque specifications, clearances, alignment angles, fluid capacities, electrical resistance values

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds, detailed electrical schematics, and diagnostic procedures)

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, printable pages

Binding Type

Binding Type:

Digital Download (N/A for printed)

Paper Type

Paper Type:

Digital Download (N/A for printed)

Searchability

Searchability:

Searchable text within PDF

Accessibility

Accessibility:

Instant download, accessible on computers, tablets, and smartphones

⚙️ Engine Specifications

Primary Engine

Engine Options:

1.4L (MZR ZJ-VE), 1.6L (MZR Z6), 2.0L (MZR LF-VE), 2.3L (MZR L3-VE), 2.3L Turbocharged (MZR L3-T - Mazdaspeed3)

Performance

2.0L Horsepower:

Approx. 148-150 hp @ 6000 rpm

2.0L Torque:

Approx. 135-137 lb-ft @ 4500 rpm

2.3L Horsepower:

Approx. 160 hp @ 6500 rpm

2.3L Torque:

Approx. 150 lb-ft @ 4500 rpm

2.3L Turbo Horsepower:

Approx. 263 hp @ 5500 rpm (Mazdaspeed3)

2.3L Turbo Torque:

Approx. 280 lb-ft @ 3000 rpm (Mazdaspeed3)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended, premium for performance models)

Engine Codes

Engine Code Example 2.0L:

LF-VE

Engine Code Example 2.3L:

L3-VE

Engine Code Example 2.3L Turbo:

L3-VDT (Mazdaspeed3)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (M/T)

Optional

Optional Transmission:

4-speed automatic transmission (A/T) (early models), 5-speed automatic transmission (A/T) (later models)

Features

All Wheel Drive:

Available on select models (e.g., 2.3L 's' trim)

Manual Transmission Clutch:

Hydraulically actuated diaphragm-spring clutch

Automatic Transmission Control:

Electronically controlled with adaptive shift logic

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.7 inches (2660 mm)

Length:

Approx. 170.5 - 176.7 inches (4330 - 4488 mm) depending on trim/body style

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 57.5 - 58.1 inches (1460 - 1475 mm)

Interior

Passenger Volume:

Approx. 95-97 cubic feet (varies by body style)

Cargo

Trunk Capacity Sedan:

Approx. 14.0 - 14.4 cubic feet

Cargo Capacity Hatchback:

Approx. 19.6 cubic feet (seats up), 40.7 cubic feet (seats down)

Weights

Curb Weight:

Approx. 2900 - 3200 lbs (1315 - 1451 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Typically around 4000-4200 lbs

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

5-Star (for most configurations)

IIHS Top Safety Pick:

Yes (for many configurations)

Active Features

Standard

Standard

Traction Control:

Available on some trims

Electronic Stability Control Esc:

Available on some trims (standard on later models/specific markets)

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags (available/standard depending on trim)

Seat Belts:

3-point front and rear seat belts with pretensioners and load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player with available premium Bose audio system, steering wheel audio controls

Navigation:

Optional factory navigation system (typically found on higher trim levels)

Climate Control:

Manual climate control or optional automatic climate control (ACC)

Driver Assistance

Cruise Control:

Standard on most trims

Keyless Entry Ignition:

Available on some trims (Smart Key System)

Connectivity

Auxiliary Input:

Available on later models or as an aftermarket addition

Bluetooth:

Available on later models or higher trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific engine/oil type)

Engine Oil Filter Replacement:

With every oil change

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions

Cabin Air Filter Replacement:

Every 10,000-15,000 miles or annually

Spark Plug Replacement:

Iridium-tipped plugs: 60,000-100,000 miles. Standard plugs: 30,000-45,000 miles (check specific engine)

Timing Belt Or Chain:

1.4L/1.6L engines use timing belts (replace approx. 60,000-90,000 miles or 5-7 years). 2.0L/2.3L engines use timing chains (generally maintenance-free, but inspection recommended).

Brake Fluid Replacement:

Every 2-3 years or 30,000-45,000 miles

Transmission Fluid Change Atf:

Automatic: 30,000-60,000 miles (severe service). Manual: Inspect periodically, change if discolored/contaminated (e.g., 60,000-100,000 miles).

Fluid Specifications

Engine Oil Viscosity:

Commonly 5W-20 or 5W-30 (API certified, check owner's manual for specific engine requirement)

Coolant Type:

Mazda Genuine Super Long Life Coolant (Blue) or equivalent silicate-free, OAT (Organic Acid Technology) coolant

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

Mazda Genuine ATF or compatible ATF Dexron III/Mercon

Transmission Fluid Atf:

Mazda Genuine ATF (for automatics); GL-4 gear oil for manuals (check specific grade, e.g., 75W-90)

Known Issues

Common Problems Engine:

Variable intake solenoid failure (P2007/P2008 codes), oil consumption in some high-mileage 2.3L engines, catalytic converter issues

Common Problems Transmission:

Automatic transmission rough shifting or delayed engagement (may require software update or internal repair), clutch wear (especially in spirited driving)

Common Problems Suspension:

Worn front control arm bushings, rear shock absorber leaks, sway bar link noise

Common Problems Electrical:

Power window motor failure, HVAC blower motor resistor failure, intermittent interior light issues

Common Problems Body:

Rust in wheel wells and rocker panels (especially in rust-belt areas), interior trim rattles, door lock actuator failure

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai ('oneness of horse and rider'), emphasizing driver engagement and handling

Model Evolution

Predecessor:

Mazda 323 (Familia) / Mazda Protegé

Launch Year:

2003 (as a 2004 model year in North America)

Body Styles:

4-door Sedan, 5-door Hatchback

Facelift:

Mid-cycle refresh around 2006/2007 (minor styling and feature updates)

Production

Production Period:

2003-2008

Manufacturing Locations:

Japan (Hofu Plant), Thailand, China, Malaysia, Indonesia, South Africa, Taiwan, Philippines

Mazdaspeed3 Introduction:

Introduced in 2006 as a high-performance variant

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Yes, recognized by Car and Driver in 2004 and 2005

Motor Trend Car Of The Year:

Competed for MotorTrend Car of the Year, often praised for its driving dynamics

Ratings

Consumer Reports Reliability:

Generally rated average to above average for reliability, with specific engine/transmission variants noted.