Mazda 3 2010 1.6 L I4 petrol Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 3 Year: 2010 Engine Variant: 1.6 L I4 Petrol Codes Chassis Code: BK (First Generation - facelifted model) 👋 Introduction Market Position Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Engine Variant:

1.6 L I4 Petrol

Codes

Chassis Code:

BK (First Generation - facelifted model)

👋 Introduction

Market Position

Segment:

Compact car, sporty compact

Target Audience:

Enthusiasts, DIY mechanics, professional technicians, owners seeking in-depth maintenance knowledge

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Volkswagen Golf, Ford Focus

Key Features

Vehicle Attributes:

Nimble handling, stylish design, reliable powertrain (for the 1.6L variant)

Manual Value Proposition:

Provides detailed, manufacturer-sourced information to empower owners and technicians for effective maintenance and repair, saving time and money.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Brakes:

Suspension:

Steering:

Electrical System:

Body And Chassis:

Heating And Air Conditioning:

Troubleshooting:

Page Count

Approximate Pages:

Thousands (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Management:

ECU diagnosis, fuel injection, ignition timing, emissions control

Powertrain:

Engine mechanical, cooling, lubrication, exhaust, clutch, manual transmission

Drivetrain:

Front axle, differential, driveshafts

Chassis:

Front and rear suspension, steering system, brake system (including ABS)

Electrical:

Battery, charging system, starting system, lighting, instrument cluster, body electrical, wiring diagrams

Body:

Exterior panels, interior trim, doors, windows, seats

HVAC:

Air conditioning system, heater, ventilation

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, belt inspections

Component Removal And Installation:

Engine components, transmission, suspension parts, brake calipers, alternators, starters, radiators

Diagnostics And Troubleshooting:

Identification of common faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides

Mechanical Repairs:

Engine rebuild procedures, transmission overhaul, cylinder head removal, piston ring replacement

Electrical Repairs:

Wiring harness repair, component testing, sensor diagnosis, module replacement

Body Repairs:

Panel replacement, dent repair, rustproofing

Technical Depth

Depth:

Comprehensive (covers everything from basic fluid changes to full engine and transmission rebuilds)

Diagnostic Tools:

References for specific diagnostic tools and procedures (e.g., scan tools)

Specifications And Tolerances:

Detailed torque specifications, clearances, and measurement tolerances for all components

📊 Manual Specifications

File Format

Format:

Likely PDF (Portable Document Format), optimized for searchability and digital viewing

Print Quality

Quality:

High resolution, clear diagrams and illustrations suitable for printing

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1598 cc (1.6 Liters)

Bore X Stroke:

78.0 mm x 83.6 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

Approximately 103-105 PS (76-77 kW; 102-104 hp) at 6000 rpm (Varies slightly by market calibration)

Torque:

Approximately 145-150 Nm (107-111 lb-ft) at 4500 rpm (Varies slightly by market calibration)

Fuel System

Fuel Type:

Unleaded Gasoline (Petrol)

Fuel Delivery:

Electronic Port Fuel Injection (MPI)

Recommended Octane:

95 RON (Research Octane Number) or higher is typically recommended for optimal performance and efficiency.

Engine Management

ECU Type:

Manufacturer-specific ECU with diagnostic capabilities

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission (Optional, depending on market and trim)

Features

Clutch Type:

Hydraulically actuated, dry single plate clutch

Fluid Specification

Manual Transmission Fluid:

Refer to manual for specific OEM fluid type. Typically a GL-4 or GL-5 gear oil (e.g., MAZDA GEAR OIL SGL 75W-90).

Fluid Capacity

Manual Transmission Capacity:

Approximately 1.8 - 2.0 liters (Refer to manual for exact capacity and fill level indication)

📐 Dimensions

Exterior

Length:

Approx. 4460 mm (175.6 in) for Hatchback / Approx. 4580 mm (180.3 in) for Sedan

Width:

Approx. 1755 mm (69.1 in)

Height:

Approx. 1470 mm (57.9 in) for Hatchback / Approx. 1455 mm (57.3 in) for Sedan

Wheelbase:

Approx. 2640 mm (103.9 in)

Weights

Curb Weight:

Approx. 1250-1350 kg (2755-2976 lbs), varies by body style and transmission

Gross Vehicle Weight Rating:

Refer to vehicle placard or manual for specific GVWR

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (for the generation, specific results depend on exact configuration tested)

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution (EBD)

Traction Control System (TCS)

Dynamic Stability Control (DSC) / Electronic Stability Control (ESC)

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (availability depends on trim level)

Seatbelts:

Pretensioner and load-limiting front seatbelts, three-point rear seatbelts

Body Structure:

Advanced impact-absorbing body structure (Mazda's 'Triple H' structure)

💡 Technology Features

Infotainment

Audio System:

Factory fitted audio system with CD player, possibly MP3 playback, and auxiliary input. Higher trims may feature Bose premium audio.

Display:

Central multi-information display (MID) in the instrument cluster. Optional navigation system with integrated display.

Driver Assistance

Cruise Control:

Available, depending on trim level

Connectivity

Bluetooth:

Optional for hands-free calling and audio streaming on higher trims.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Refer to manual for specific driving conditions.

Oil Filter Replacement:

At every engine oil change

Air Filter Replacement:

Every 30,000 km (18,600 miles) or 24 months. Inspect more frequently under dusty conditions.

Cabin Air Filter Replacement:

Every 20,000 km (12,400 miles) or 12 months. Inspect more frequently.

Spark Plug Replacement:

Typically every 80,000 - 100,000 km (50,000 - 62,000 miles) for iridium spark plugs. Refer to manual for exact type and interval.

Coolant Replacement:

Initial replacement at 10 years or 192,000 km (120,000 miles), then every 5 years or 96,000 km (60,000 miles) thereafter. Always use Mazda Super Long Life Coolant (FL22).

Brake Fluid Replacement:

Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles), depending on climate and usage.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 API SN or ILSAC GF-5 compliant synthetic oil. Check manual for precise API/ILSAC certification.

Engine Oil Capacity:

Approx. 3.9 - 4.1 liters (4.1 - 4.3 US quarts) with filter change. Refer to manual for exact capacity.

Coolant Type:

Mazda Super Long Life Coolant (FL22) - Blue colored, ethylene glycol based, P-HOAT type. Pre-diluted 50/50 with distilled water.

Known Issues

Common Wear Items:

Clutch wear, brake pads and rotors, suspension bushings, engine mounts, exhaust system components (depending on climate and mileage)

Potential Electrical Issues:

Corrosion on wiring harnesses in certain climates, issues with window regulators or central locking actuators.

Engine Specific Points:

Some reports of oil consumption if not maintained properly. Ensure correct oil level and type.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Zoom-Zoom driving dynamics, Jinba Ittai ('horse and rider as one') driving feel

Model Evolution

Generation:

First Generation (BK) - facelifted model for 2010

Facelift Changes:

Revised exterior styling (front grille, bumpers, headlights, taillights), interior enhancements, improved suspension tuning, and new feature availability.

Production

Production Years:

2003-2008 (first generation pre-facelift), 2008-2013 (first generation facelift)

Production Locations

Assembly Plants:

Hofu, Japan; Flat Rock, USA (for North American market); AutoAlliance Thailand (AAT)

🏆 Awards & Recognition

Recognitions

Car Of The Year Awards:

Mazda3 has received numerous awards globally for its design, driving dynamics, and value throughout its generations.

Ratings

Initial Quality Studies:

Mazda generally performs well in initial quality and reliability surveys, though specific model year ratings should be checked.