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Mazda 3 Body Shop 2004 2005 2006 2007 2008 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 Generation: BK Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: BK Platform: Mazda's first-generation compact car platform 👋...
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类型: Car
厂商:
斯库: 83845
Mazda 3 Body Shop 2004 2005 2006 2007 2008 2009 Service Repair ManualMazda 3 Body Shop 2004 2005 2006 2007 2008 2009 Service Repair ManualMazda 3 Body Shop 2004 2005 2006 2007 2008 2009 Service Repair ManualMazda 3 Body Shop 2004 2005 2006 2007 2008 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda3
Generation:
BK
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
BK
Platform:
Mazda's first-generation compact car platform
👋 Introduction
Market Position
Vehicle Segment:
Compact car (C-segment), known for sporty driving dynamics and stylish design.
Target Audience Manual:
Professional collision repair technicians, auto body shops, insurance adjusters, and advanced DIY enthusiasts focused on bodywork.
Competitive Analysis
Competitors Vehicle:
Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza.
Key Features Vehicle
Design Philosophy:
Zoom-Zoom driving dynamics, sporty exterior styling.
Key Features Manual
Value Proposition:
Provides detailed, manufacturer-specific information crucial for accurate and efficient collision repair, minimizing guesswork and ensuring proper structural integrity and aesthetic restoration.
📋 Manual Details
Coverage Areas
Primary Focus:
Body Shop / Collision Repair
Secondary Focus:
Service and Repair
Page Count
Estimated Pages:
Highly comprehensive, likely hundreds of pages focusing on bodywork procedures.
Manual Type
Type:
Service and Repair Manual (with a strong emphasis on Body Shop/Collision aspects)
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially searchable
📖 Manual Coverage
Systems Covered
Body Panels:
Front bumper, rear bumper, fenders, hood, doors, quarter panels, roof, trunk lid, spoilers, moldings.
Structural Components:
Frame rails, unibody structure, rocker panels, A, B, and C pillars, crossmembers, floor pan, firewall.
Exterior Trim:
Grille, headlights, taillights, mirrors, windshield wipers, antennas, badges.
Glass And Seals:
Windshield, side glass, rear glass, door seals, trunk seals, sunroof seals.
Paint And Finishing:
Surface preparation, primer application, basecoat, clearcoat, color codes, paint repair techniques.
Interior Trim Body Related:
Door panels, dashboard components (as related to body fitment), headliner, carpet installation.
Procedures Included
Disassembly And Assembly:
Step-by-step procedures for removing and reinstalling all body panels and related components.
Collision Repair Techniques:
Panel straightening, dent removal, welding (spot, MIG, TIG), riveting, bonding procedures.
Part Replacement:
Guidelines for replacing damaged body panels, structural elements, and exterior trim.
Measurement And Alignment:
Chassis and body alignment specifications, measuring points, frame straightening procedures.
Sealing And Undercoating:
Application of sealants for weatherproofing and rust prevention, underbody protection.
Glass Replacement:
Windshield, side, and rear glass removal and installation, including sealant application.
Technical Depth
Diagnostic Procedures:
Focus on visual inspection and measurement for body damage assessment.
Repair Complexity:
Covers both minor cosmetic repairs and significant structural damage restoration.
Tooling Requirements:
Specifies necessary tools for body repair, including specialized equipment like frame straightening machines and welding apparatus.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely has searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper Quality:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
LF-DE (2.0L), MZR L3-VE (2.3L)
Displacement 2.0L:
1999 cc (122 cu in)
Horsepower 2.0L:
148 hp @ 6000 rpm
Torque 2.0L:
135 lb-ft @ 4500 rpm
Displacement 2.3L:
2261 cc (138 cu in)
Horsepower 2.3L:
160 hp @ 6500 rpm
Torque 2.3L:
150 lb-ft @ 4500 rpm
Performance
Engine Configuration:
Inline-4 (I4)
Valvetrain:
DOHC, 16 valves
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
5-speed Sport Automatic (with Sequential Sport Shift on some trims)
Features
Drivetrain:
Front-Wheel Drive (FWD), available with All-Wheel Drive (AWD) on certain 2.3L models.
📐 Dimensions
Exterior
Length:
Approx. 175.6 inches (4460 mm) for sedan, 174.6 inches (4435 mm) for hatchback.
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 57.7 inches (1465 mm) for sedan, 57.1 inches (1450 mm) for hatchback.
Wheelbase:
Approx. 102.7 inches (2606 mm)
Weights
Curb Weight Approx Min:
2900 lbs (1315 kg)
Curb Weight Approx Max:
3200 lbs (1451 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for most years/configurations)
IIHS Front Offset Crash Test:
Good (for most years/configurations)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available
Electronic Stability Control:
Available (DSC - Dynamic Stability Control)
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear side curtain airbags (availability varies by trim and year).
💡 Technology Features
Infotainment
Audio System Features:
AM/FM stereo, CD player, MP3 compatibility, SiriusXM Satellite Radio (optional), auxiliary audio input, steering wheel audio controls.
Navigation System:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims, adaptive cruise control not available on this generation.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on later models/trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to owner's manual).
Major Tune Up Interval:
Spark plugs typically at 75,000 - 100,000 miles (120,000 - 160,000 km).
Fluid Specifications
Engine Oil Type:
API SN or ILSAC GF-5 compliant synthetic or synthetic blend. Viscosity typically 5W-20 or 5W-30 (check owner's manual for specific engine variant).
Coolant Type:
Mazda FL22 Long Life Coolant (or equivalent HOAT coolant).
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90.
Transmission Fluid Automatic:
Mazda ATF (Type 2365 or equivalent DEXRON III/MERCON).
Known Issues
Common Complaints Body:
Corrosion in wheel wells and rocker panels, especially in areas with road salt. Door seal leaks leading to water ingress. Paint chipping on front bumper and hood.
Common Complaints Mechanical Related To Body:
Front suspension noises (strut mounts, sway bar links) can sometimes be misdiagnosed as body-related rattles. Loose interior trim panels.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its engineering prowess and commitment to driving pleasure ('Zoom-Zoom').
Model Evolution
Introduction Year:
2003 (for 2004 model year)
First Generation:
The BK generation, replacing the Protegé. Marketed globally.
Production
Manufacturing Locations:
Japan (Hiroshima), Thailand, Colombia.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda3 was frequently listed on Car and Driver's 10Best list during its production run for its driving dynamics.
Ratings
Consumer Reports:
Generally received good to excellent ratings for predicted reliability and owner satisfaction, though specific model years can vary.
Certifications
Insurance Institute Highway Safety:
Top Safety Pick status for many configurations in specific years.
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