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Mazda Miata 1990-2005 Workshop Service Repair Manual
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Basic Information Identification Make: Mazda Model: Miata Generation: NA (First Generation) Chassis Code: NA Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Advantage: Provides factory-level...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Miata |
| Generation: | NA (First Generation) |
| Chassis Code: | NA |
| Introduction | |
| Market Position | |
| Target Audience: | Enthusiasts, DIY mechanics, professional repair shops |
| Competitive Analysis | |
| Advantage: | Provides factory-level repair information, offering significant savings compared to dealership labor costs. |
| Key Features | |
| Authenticity: | Represents the same manual used by authorized service centers. |
| Completeness: | Guaranteed to be complete and intact, without missing or corrupt pages. |
| Convenience: | Instant digital download eliminates shipping costs and waiting times. |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 |
| Covered Models: | All Models, All Trim Levels |
| Covered Engines: | All Engine Types |
| Covered Transmissions: | All Transmission Types (Manual and Automatic) |
| Page Count | |
| Page Count: | Hundreds of pages (estimated based on description) |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Service: | Complete engine service, repair, overhaul, and diagnostics |
| Transmission Service: | Manual and automatic transmission service, repair, and overhaul |
| Brake System: | Brake system diagnostics, repair, and maintenance (including ABS where applicable) |
| Electrical System: | Comprehensive electrical system diagnosis, wiring diagrams, component testing, and repair |
| Suspension Steering: | Front and rear suspension, steering system components, alignment procedures |
| Cooling System: | Radiator, water pump, thermostat, hoses, and cooling fan service |
| Fuel System: | Fuel injection system, fuel pump, injectors, fuel lines, and evaporative emission control |
| Emission System: | Emission control systems, catalytic converter, O2 sensors, and diagnostic trouble codes (DTCs) |
| HVAC System: | Heater, ventilation, and air conditioning (HVAC) system service and repair |
| Engine Control: | Engine control module (ECM/ECU) diagnostics, sensors, actuators, and ignition system |
| Chassis Body: | Chassis, frame, body panels, doors, windows, and interior trim repair |
| Restraint System: | Seat belts, airbags, and related safety systems |
| Differential Drive: | Differential, driveshaft, and CV joint service and repair |
| Axle Service: | Front and rear axle components and service |
| Procedures Included | |
| General Maintenance: | Scheduled maintenance, fluid checks and changes, filter replacements |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon problems |
| Engine Repair: | Engine disassembly, assembly, internal component repair, timing belt replacement |
| Transmission Repair: | Transmission removal, disassembly, repair, and reassembly |
| Brake Repair: | Brake pad/shoe replacement, rotor resurfacing/replacement, caliper and master cylinder service |
| Wiring Diagrams: | Detailed, accurate wiring diagrams for all electrical systems |
| Electrical Service: | Diagnosis and repair of electrical faults, starter, alternator, battery, lighting systems |
| Suspension Repair: | Shock absorber replacement, bushing replacement, control arm service |
| Periodic Lubrication: | Lubrication points, schedules, and fluid specifications |
| Steering Repair: | Power steering system service, steering rack replacement, tie rod end service |
| Cooling System Repair: | Coolant flush and fill, radiator replacement, water pump replacement |
| Fuel Injection Repair: | Fuel system cleaning, injector testing, fuel pressure regulator replacement |
| Emission System Repair: | Diagnosis and repair of emission control system faults |
| HVAC Repair: | Refrigerant service, compressor replacement, evaporator and condenser service |
| Engine Control Repair: | Sensor replacement, ignition coil replacement, ECM troubleshooting |
| Chassis Body Repair: | Body panel alignment, rust repair, door mechanism adjustment |
| Restraint System Repair: | Airbag system inspection, seat belt mechanism repair |
| Differential Drive Repair: | Differential fluid change, bearing replacement |
| Axle Repair: | Axle bearing replacement, seal replacement |
| Technical Specifications: | Torque specifications, clearances, fluid capacities, and other critical data |
| Illustrations: | Detailed diagrams, drawings, and photos for visual guidance |
| Disassembly Assembly: | Step-by-step instructions for component removal and installation |
| Cleaning Reinstalling: | Procedures for cleaning and properly reinstalling parts |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive coverage from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely searchable text due to PDF format |
| Print Quality | |
| Printability: | Full Printable |
| Zoom Functionality: | Zoom IN/OUT capability |
| Binding Type | |
| Binding: | Digital Download (no physical binding) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Requirements | |
| Software Requirements: | Adobe PDF Reader & WinZip |
| Compatibility: | All Versions of Windows & Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 1990 1993: | B6ZE (1.6L DOHC Inline-4) |
| Displacement 1990 1993: | 1598 cc (97.5 cu in) |
| Horsepower 1990 1993: | 115 hp @ 6500 rpm (approx.) |
| Torque 1990 1993: | 100 lb-ft @ 5000 rpm (approx.) |
| Engine Code 1994 2005: | BP-ZE (1.8L DOHC Inline-4) |
| Displacement 1994 2005: | 1839 cc (112.2 cu in) |
| Horsepower 1994 2005: | 133 hp @ 6500 rpm (approx.) |
| Torque 1994 2005: | 114 lb-ft @ 5000 rpm (approx.) |
| Fuel System | |
| Fuel Delivery: | Multi-point Fuel Injection (MPI) |
| Recommended Fuel: | 87-91 Octane Unleaded Gasoline |
| Performance | |
| Compression Ratio 1.6L: | 9.4:1 (approx.) |
| Compression Ratio 1.8L: | 9.2:1 (approx.) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed Manual |
| Optional | |
| Transmission Type: | 4-speed Automatic (optional on some models) |
| Features | |
| Clutch Type: | Hydraulically actuated dry single plate |
| Dimensions | |
| Exterior | |
| Length: | 3915-4015 mm (154.1-158.1 in) depending on year/spec |
| Width: | 1675-1690 mm (65.9-66.5 in) depending on year/spec |
| Height: | 1235-1245 mm (48.6-49.0 in) depending on year/spec |
| Wheelbase: | 2265 mm (89.2 in) |
| Weights | |
| Curb Weight: | 950-1070 kg (2094-2359 lb) depending on year/spec |
| Safety Features | |
| Ratings | |
| NHTSA Overall Rating: | 4-star (for earlier models in frontal impact) |
| Active Features | |
| ABS: | Available on some later models and higher trims |
| Passive Features | |
| Airbags: | Driver airbag standard from 1990; Passenger airbag added in later years on some models |
| Rollover Protection: | Pop-up roll bar behind seats |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM/Cassette or CD players, optional premium sound systems with amplifier |
| Driver Assistance | |
| Traction Control: | Available on some later model NB variants |
| Connectivity | |
| Cruise Control: | Available on most models |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific oil type) |
| Timing Belt Interval: | Every 60,000 miles or 5 years (critical for B6ZE and BP-ZE engines) |
| Coolant Flush: | Every 30,000 miles or 2 years |
| Fluid Specifications | |
| Engine Oil Type: | API SG or SH certified, SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating) |
| Coolant Type: | Ethylene glycol-based antifreeze (50/50 mix with distilled water) |
| Transmission Fluid Manual: | API GL-4, SAE 75W-90 Gear Oil (specific Mazda specification may apply) |
| Transmission Fluid Automatic: | Mazda ATF-MV or equivalent DEXRON-III/MERCON compatible fluid |
| Brake Fluid Type: | DOT 3 |
| Known Issues | |
| Common Issues Na: | Oil leaks (valve cover gasket, rear main seal), rust (rocker panels, wheel wells), camshaft/crankshaft sensor failure, radiator leaks, AC compressor failure. |
| Common Issues Nb: | Similar to NA with potential for power window motor issues, fuel pump failure, and suspension component wear. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Philosophy: | Jinba Ittai - horse and rider as one |
| Model Evolution | |
| Generation 1 Launch: | Introduced in 1989 for the 1990 model year, inspired by the classic British roadsters like the Lotus Elan and MG MGB. |
| Major Updates: | 1994: Introduction of the 1.8L engine (BP-ZE), chassis stiffening, improved interior. 1999: Second generation (NB) introduced with more modern styling and improved aerodynamics. |
| Production | |
| Production Locations: | Japan (Mazda's Hofu Plant) |
| Production Years Covered: | 1990-2005 (NA and NB generations) |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver 10Best: | Car and Driver's 10Best list for multiple years during its production run, cementing its status as a benchmark for affordable sports cars. |