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Mazda Miata 1991-1993 Service Repair Manual
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Basic Information Identification Make: Mazda Model: Miata Model Code: NA (First Generation) Years Covered: 1991, 1992, 1993 Introduction Market Position Vehicle Segment: Lightweight, affordable two-seater sports car Positioning: Accessible, fun-to-drive...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Miata |
| Model Code: | NA (First Generation) |
| Years Covered: | 1991, 1992, 1993 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Lightweight, affordable two-seater sports car |
| Positioning: | Accessible, fun-to-drive roadster inspired by classic British sports cars |
| Competitive Analysis | |
| Competitors 1991 1993: | Alfa Romeo Spider, Triumph Spitfire (older models), Datsun 240Z/260Z (older models) |
| Key Features | |
| Driving Dynamics: | Excellent handling, balanced chassis, light weight, responsive steering |
| Design Philosophy: | 'Jinba Ittai' (horse and rider as one) - emphasizing driver connection |
| Powertrain Layout: | Front engine, rear-wheel drive |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service and Repair Manual |
| Language: | English |
| Format: | PDF Download |
| Target Audience: | Professional Technicians and Experienced DIY Enthusiasts |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | 1.6L DOHC (B6-ZE) engine disassembly, assembly, inspection, and overhaul |
| Fuel System: | Fuel injection system, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP) |
| Ignition System: | Ignition coils, spark plugs, distributor (if applicable), ignition timing |
| Cooling System: | Radiator, water pump, thermostat, coolant flow, fan operation |
| Lubrication System: | Oil pump, oil filter, oil passages, oil pressure diagnosis |
| Exhaust System: | Exhaust manifold, catalytic converter, mufflers, oxygen sensors |
| Transmission Manual: | 5-speed manual transmission (FS5W71B) overhaul, clutch system, shift linkage |
| Transmission Automatic: | Optional 4-speed automatic transmission (43LE) overhaul, torque converter, valve body |
| Drivetrain: | Rear-wheel drive, driveshaft, differential, axles, wheel bearings |
| Suspension Front: | Double wishbone, springs, shock absorbers, control arms, ball joints, sway bar |
| Suspension Rear: | Multi-link, springs, shock absorbers, trailing arms, control arms, sway bar |
| Steering System: | Rack and pinion, power steering system (if equipped), steering column, tie rods |
| Brake System: | Front disc brakes, rear disc brakes, hydraulic system, ABS (if equipped), parking brake |
| Electrical System: | Battery, charging system, starter, lighting, horn, power windows, power locks |
| Body And Chassis: | Body panels, doors, hood, trunk, convertible top mechanism, frame components |
| HVAC: | Heating, ventilation, and air conditioning (HVAC) system components and service |
| Interior: | Seats, dashboard, instrumentation, trim panels, seat belts |
| Procedures Included | |
| Maintenance Tasks: | Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, belt inspection and replacement |
| Troubleshooting Guides: | Diagnostic charts and procedures for common drivability, electrical, and mechanical issues |
| Repair Procedures: | Detailed step-by-step instructions for component removal, installation, and repair |
| Engine Rebuild: | Comprehensive procedures for engine disassembly, cleaning, inspection, measurement, and reassembly |
| Transmission Rebuild: | Detailed instructions for manual and automatic transmission overhauls |
| Brake Service: | Brake pad replacement, rotor resurfacing/replacement, caliper service, brake fluid bleeding |
| Electrical Diagnostics: | Wiring diagrams, circuit testing, troubleshooting of electrical faults |
| Suspension And Steering Alignment: | Adjustment and alignment procedures |
| Convertible Top Service: | Adjustment and repair of the soft-top mechanism |
| Technical Depth | |
| Depth Level: | Comprehensive; covers from routine maintenance to complete engine and transmission rebuilds |
| Diagnostic Information: | Includes diagnostic trouble codes (DTCs), fault symptom analysis, and repair procedures |
| Torque Specifications: | Detailed torque values for all critical fasteners |
| Clearances And Tolerances: | Precise specifications for engine and drivetrain component clearances |
| Wiring Diagrams: | Complete electrical wiring schematics for all systems |
| Special Tools: | Identification and usage of specialized tools required for specific repairs |
| Manual Specifications | |
| File Format | |
| Digital Format: | |
| Searchability: | Searchable text within the PDF document |
| Printability: | Printable pages |
| Print Quality | |
| Image Resolution: | High-resolution for clear diagrams and illustrations |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital Download) |
| Completeness | |
| Completeness Level: | Full Service Manual |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | B6-ZE |
| Engine Type: | Inline 4-cylinder, DOHC (Dual Overhead Camshaft) |
| Displacement: | 1597 cc (1.6 Liters) |
| Bore X Stroke: | 78.0 mm x 83.6 mm |
| Compression Ratio: | 9.4:1 |
| Performance | |
| Horsepower: | 114 hp @ 6500 rpm (approx.) |
| Torque: | 100 lb-ft @ 5000 rpm (approx.) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Fuel Type: | Unleaded gasoline (87 octane or higher recommended) |
| Fuel Tank Capacity: | 11.4 US gallons (43 Liters) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed Manual Transmission (FS5W71B) |
| Optional | |
| Transmission Type: | 4-speed Automatic Transmission (43LE) |
| Features | |
| Clutch Type: | Hydraulically actuated, dry single plate |
| Rear Axle Ratio: | 4.10:1 (Manual Transmission), 3.63:1 (Automatic Transmission) |
| Dimensions | |
| Exterior | |
| Length: | 155.7 inches (3955 mm) |
| Width: | 66.1 inches (1680 mm) |
| Height: | 49.2 inches (1250 mm) |
| Wheelbase: | 89.2 inches (2265 mm) |
| Ground Clearance: | 5.3 inches (135 mm) |
| Weights | |
| Curb Weight Manual: | Approx. 2,115 lbs (960 kg) |
| Curb Weight Automatic: | Approx. 2,185 lbs (990 kg) |
| Safety Features | |
| Ratings | |
| NHTSA Driver Side Frontal Impact: | 4 Stars (1991) |
| NHTSA Passenger Side Frontal Impact: | 4 Stars (1991) |
| Active Features | |
| Braking System: | Front ventilated discs, rear solid discs (ABS optional on some models) |
| Steering System: | Rack and pinion, with power assist available |
| Passive Features | |
| Airbags: | Driver-side airbag standard from 1990 onwards. |
| Seat Belts: | Three-point seat belts |
| Roll Over Protection: | Reinforced A-pillars and a pop-up roll bar behind the seats (integrated into the windshield frame) |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM stereo with cassette player, optional CD player on later models. |
| Speakers: | Typically 4 or 6 speakers, often with tweeters in the dashboard. |
| Driver Assistance | |
| ABS: | Anti-lock Braking System (ABS) was an optional feature on some models. |
| Connectivity | |
| Standard Features: | Focus is on analog controls and a direct driving experience rather than electronic connectivity. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 miles or 6 months, whichever comes first |
| Air Filter Replacement: | Every 15,000 miles or 12 months |
| Spark Plug Replacement: | Every 30,000 miles |
| Coolant Flush: | Every 30,000 miles or 24 months |
| Timing Belt Replacement: | Every 60,000 miles or 48 months (CRITICAL MAINTENANCE) |
| Fluid Specifications | |
| Engine Oil: | API SG or SH, SAE 5W-30 (or 10W-30 in warmer climates) |
| Engine Oil Capacity: | 3.7 US quarts (3.5 Liters) with filter change |
| Coolant: | Mazda Genuine Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water) |
| Transmission Fluid Manual: | API GL-4, SAE 75W-90 gear oil |
| Transmission Fluid Automatic: | Mazda Genuine ATF-III or equivalent DEXRON III automatic transmission fluid |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid |
| Power Steering Fluid: | Mazda Genuine PSF or Dexron II/III ATF |
| Known Issues | |
| Engine: | Timing belt failure if not replaced on schedule (severe engine damage), occasional oil leaks from valve cover gasket or rear main seal. |
| Cooling System: | Radiator plastic end tanks can become brittle and leak. |
| Electrical: | Window motor failure, intermittent power window operation, power antenna issues. |
| Body And Chassis: | Rust can form in common areas like rocker panels, fender lips, and floor pans, especially in humid or coastal climates. |
| Convertible Top: | Vinyl rear window can yellow and crack; canvas may wear or develop leaks over time. |
| Suspension: | Bushings can wear out, leading to vague handling and noise. Ball joints and tie rod ends can also require replacement. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | Mazda has a history of producing reliable and engaging vehicles, often with a focus on driver enjoyment. |
| Model Evolution | |
| Na Generation Introduction: | The first generation (NA) Mazda Miata (MX-5 in many markets) debuted in 1989 for the 1990 model year, revitalizing the affordable sports car segment. |
| 1991 Updates: | Minor updates, including potential horsepower increase and revised options packages. ABS became available. |
| 1992 Updates: | More significant updates, potentially including revised interior materials and minor engine tweaks. |
| 1993 Updates: | Introduction of the 'M' edition and other special packages. Potential slight horsepower increase or other refinements. |
| Production | |
| Production Location: | Hiroshima, Japan |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver 10 Best: | Named to Car and Driver's 10Best list multiple times during its production run. |
| Ratings | |
| Overall Reputation: | Widely regarded as one of the best affordable sports cars ever made, lauded for its purity of driving experience. |
| Certifications | |
| Manual Quality: | Prepared to industry standards for professional automotive service documentation. |